Quality Manager (223078) CAWI – Certified Associate welding inspector, Certified Machinist, Certified Millwright / Foundry, Rolling Mills, Heat Treat, Pipe Mill, Machining, Forging, and Extrusion operations / Will Relo
Quality Professional with 20 years of experience much of it supporting the oil/gas industry. He is a Certified Machinist, a Certified Millwright, and a CAWI – Certified Associate welding inspector. Trevor is skilled in API 8C, 5CT, 5B1, Spec 7, 7K; AWS D1.1; and ASME 31.1, 31.3. standards. As he supported Vendor offsite Quality within Foundry, Rolling Mills, Heat Treat, Pipe Mill, Machining, Forging, and Extrusion operations. He has broad Quality software and NDT experience. He recently separated from his company due to a massive layoff. His oil/gas industry experience, pipe product quality experience, leadership skills, and track record make him a strong candidate for your consideration. He is single, renting, and willing to relocate. His notable experience includes:
Charged with a five-year initiative to implement, train, and manage QC staff in all company service and repair facilities worldwide.
Partnered with the V.P of the supply chain to restructure and reorganize the purchasing of all outsourced products to secure more competitive pricing, faster delivery, and increased quality by utilizing the combined buying power of all company BU’s
• Inspection and disposition of excess/obsolete inventory from all company BU’s, worldwide, resulting in a global reduction of inventory costing.
• Trained QC, document, and supply-chain staff in accordance with company’s quality standards and API 8C compliance.
• Failure analysis of critical components. Investigation. Preparing engineering reports. Follow up to ensure conclusion and closure.
Source inspections using standard metrology and NTD methods to ensure compliance
• Supervised and trained all QC, document control, process control, and NDT staff.
• Machining operations for pipe and components.
• Responsible for upholding Hunting’s QC standards and performed all relevant QC duties including receiving and final inspection, 1st article inspection, gauge setup, while working with production staff to maintain productivity, and close to zero non-conformance rate.
• Wrote work instructions for all QC staff on receiving inspection, control of non-conforming product, disposition of non-conforming product, and in-process inspection.
• Handed site over to Amazon with a 98.4% first past yield Amazon inspection and 99.6 FPY for third party inspection. Amazon’s pass rate is 98%, Dematic’s average is about 80%.
• API Standards
• ISO Standards
• ASTM Standards
• ISO9001
• ISO Auditing
• API 8C, 5CT, 5B1, Spec 7, 7K; AWS D1.1; ASME 31.1, 31.3.
• Vendor Offsite Supplier Quality
• Pipe Operations – Hunting Energy specified, bought and machined.
• Foundry Operations
• Hot Rolling Mills
• Cold Rolling Mills
• Extrusion Operations
• Forging Operations
• Hi Volume CNC Machining Operations
• CBN Grinding Operations
• EDM Electrical Discharge Machining
• Blasting Operations
• Assembly Operations
• Welding Operations
• Fabrications Operations
• Heat Treat Operations
• Supplier Validation / Qualification
• Tooling Quality
• Using Quality Database Systems
• Process Control Quality Experience
• Creating SOP Training
• Quality Management Experience
• Shop Floor Process Quality
• Quality Training Experience
• Production Quality experience
• Performing Internal / External Quality system audits
• Setting Up Quality Systems from Scratch
• Component Design Review
• Using CMM Equipment
• Investigating Customer Complaints
• Conducting Trial Fit / Function
• Using Control Plans
• Process Flow Diagrams
• Troubleshooting Root Cause
• Implementing Corrective Actions
• Performing Kanbans
• Implementing Continuous improvement
• New Process Development
• Designing Process Improvement Trials
• Generating Process Control Charts
• Process Improvement
• Process Testing / Validation
• Optimizing Manufacturing Processes
• Product Reject / Defect Investigations
• New production line startup
• Project Management
• Recommending Specification Revisions
• Reducing Scrap
• De-bottlenecking Processes – everyone
• Working with R&D
• Non-Destructive Testing NDT
• Metallography – Tesco
• Mechanical Testing
• Heat Treatment
• X-ray
• Hardness Testing
• Corrosion Testing
• Liquid Penetrant Testing
• First Article Inspection FAI
• Delivering Cost Reductions
• Reducing Manufacturing Cycle Time
• Reducing WIP Inventory
• Calibrating Equipment
• Directing Quality Techs
• Tracking Concessions / Deviations
• GD&T
• SQL Database
• ERP Software
• OEM Manufacturing
• Packaging Assembly
• Coating / Painting Operations
Education:
• CAWI – Certified Associate welding inspector/ American Welding Society.
• University of Calgary / Major in philosophy, minor in communication studies / Incomplete
• Southern Alberta Institute of Technology / CNC Computerized machining.
• Central Newfoundland Community College / Machinist/Millwright apprenticeship.
• Certified Machinist
• Certified Millwright