Quality Engineer (222032) BSEE, BS Accounting / CNC Machining, Casting, Stamping, Heat Treat, and Injection Molding operations / Will relo

Midwest Quality Engineer with 22+ years of professional manufacturing experience. He is a Subject Matter Expert in Metrology and has a Bachelors in Electrical Engineering and one in Accounting. He is skilled in using CMM equipment and auditing. He has held positions in operations, continuous improvement, and quality which gives him a leg up to solving production problems. He has supported CNC, Casting, Stamping, Heat Treat, and Injection Molding operations. His experience, education, and broad manufacturing process experience make him a great addition to any manufacturing team! He is willing to relocate

• Creative visionary with the exceptional ability for developing the production process and quality improvement.
• Adaptive learner and results–oriented specializing in high-level problem-solving process efficiency, and day-to-day maintenance in a manufacturing environment with good multitasking and communication skills.
• Created a new template and updated 35 Quality Procedure documents.
• Worked on customer-requested RCCA and use problem-solving tools 5 why to identify the root cause for missing product ID after shipped to the customer.
• Identified root cause and solved the problem for entering wrong information and missing information into MRS (manufacturing routing system).
• Successfully driving Continuous Improvement using Lean tools and concepts.
• Trained lean awareness training.
• Focused on Continuous Improvement including Identifying Waste, Cycle Time Reduction Opportunities and Lean methodologies training.
• Identified waste and reduced about 2 min 30 second MCT for each 2 Zone bonded heater which is about 625 minutes last 3 months.
• Subject matter expert in metrology (SME).
• Performed inspection, testing, and data analysis, using a computer program to work on CMM and VMM to verify quality and specification per Engineer design and customer requirements.
• Trained in the high-tech X-ray machine, experienced in identifying product defects using the X-ray machine.
• Worked on an engineering project for the FAI circuit measurement process, collect and analyze data, experimented, and reduce measurement time from 90 minutes to about 30 minutes, increasing productivity.
• Improved the halo fixture for the heater measurement to confirm zero defects and high-quality production and saved the company about 30,000 dollars per year.
• Proficient in FAI (First Article Inspection) for the prototype products and from customer requests.
• Did work on many FAI, testing, inspection, prepared documentation, built full packet, and submitted to the customer.
• Proficient in process audits, have done about 38% of process audits in 5 months, finding nonconformity and the solution for nonconformity to reduce scrap and rework.
• Recommended and implemented corrective action to quality problems.
• Conducted tests, inspections, audits, and validations to ensure process compliance with the contract.
• Participated in root-cause-analysis.
• Enhanced low-temperature fuses soldering process on semiconductor heater, reduced scrap from 80% to 10%.
• Changed design on traveler, reduced material waste, and saved the company about $2000 per year.

• Subject Matter Expert In Metrology (SME)
• Supplier Validation / Qualification
• Using Quality Database Systems
• Process Control Quality Experience
• Shop Floor Process Quality
• Production Quality experience
• Performing Internal Quality system audits
• Performing External Quality system audits
• Using CMM Equipment
• Investigating Customer Complaints
• Using Control Plans
• Process Flow Diagrams
• Pareto Charts
• PFMEA
• FMEA
• Statistical Process Control (SPC)
• DOE Design of Experiments
• 5S / 6S
• Ishikawa Diagrams
• Troubleshooting Root Cause
• Implementing Corrective Actions
• IATF16949
• ISO Auditing
• Group Kaizen Events
• Working With Lean Teams
• Kanbans
• Implementing Continuous improvement
• Hi Volume CNC Machining Operations – Watlow
• Foundry Operations
• Casting Operations
• Stamping Operations
• Heat Treat Operations
• Assembly Operations – Watlow
• Injection Molding – Watlow
• Welding Operations
• Fabrications Operations
• Coating / Painting Operations
• Electronics Manufacturing
• New Process Development
• Process Analysis
• Process Improvement
• Process Testing / Validation
• Optimizing Manufacturing Processes
• Product Reject / Defect Investigations
• Recommending Specification Revisions
• Reducing Scrap
• Non Destructive Testing NDT
• First Article Inspection FAI
• Reducing Manufacturing Cycle Time
• Calibrating Equipment
• PPAP
• GD&T
• Liquid Penetrant Testing
• Coordinating Lab Activities
• PFMECA & FMEA
• Internal Audit (JDI-ISO 2015)
• Process Audits
• SPC
• Lean awareness training
• Pareto Analysis
• Metrology
• Process/Quality Improvement
• Six Sigma
• Practical Problem Solving (5 Why, Fish bone)
• ECR
• First Article Inspection
• Gage R&R
• Pull Testing and X-Ray
• PPAP
• TPM
• Great Teamwork & Communication
• Quality check & Final product Inspection
• Receiving material inspection

Education / Certifications

• Bachelor Of Science Electrical Engineering | December 2015 | University Of Missouri-Columbia, M) / Minor: Mathematics
• Bachelor Of Science Accounting | December 1996 | Kushtia Govt. College- National University-Bangladesh