Quality, CMM, NDT Engineer (235139) Foundry, Steel Mill, Forging, Stamping, Welding, Casting, Assembly, and Injection Molding operations / Warren, Akron, and Cleveland OH areas.
OH-based Quality Professional with 14 years of Quality: Quality Assurance/PPAPs/Document Control Management. He has 16 Years of NDT UT/MT/PT Level II experience. He has supported Foundry, Steel Mill, Forging, Stamping, Welding, Casting, Assembly, and Injection Molding operations. His technical skills include CMM, Faro Arm, 3D scanner, and other lab equipment.
He is currently employed but is interested in exploring new opportunities where he can use his BIG Technical Tool Box and his broad manufacturing operations and quality experience to improve operations. He is interested in confidentially exploring new opportunities in the Warren, Akron, and Cleveland OH areas. This Game Changer is ready to make a change so don’t snooze or you will lose out on the opportunity to speak with this great talent! His notable experience includes:
• 14+ years (ISO 9001, 9002:2008/IATF 16949)
• I perform Micro-Vue Vision System/CMM (Coordinate Measuring Machine) Inspections for more critical parts using GD&T.
• Experience with IQS, QAD, PPAP, and Quality Audits.
• My education, management, customer service, and computer skills give me the ability to perform in different work settings.
• I had up to 30 direct reports managing a company’s department.
• Using the QAD and QMS software system, I perform annual reviews, updates, and audits of all the Control Plans, PFMEAs, Flow
• Plans when needed.
• Create quality alerts, and RMAs when applicable.
• Conduct quality alert training on non-conforming part issues.
• Manage the PPAP, Material Certifications, Durometer Certifications, Inspection Device Calibrations, Create SPC (CPK-PPKs) Statistical Graphs in Mini-Tab.
• Create programs and when needed use the Micro-Vue Inspect for part inspections.
• Perform first, in-process-end piece inspections for letters, and flyers, making sure they were the correct size and format. Enter data findings in the database system.
• I helped prepare the PPAP’s entire life cycle for die-casting customers.
• Troubleshooted quality issues, making corrective measures to help guide production personnel in making castings.
• Performed NDT dry powder inspections on suspect castings.
• Perform first piece, in-processing, and last piece dimensional, visual, and CMM (Zeiss/Calypso) inspections on molded composite parts to ensure accuracy before preparing for shipping.
• Performed CMM Inspections using Micro-Vue Vision System and Automated OGP Smart Scope Zone 3 CMM Inspection/Programming/Layouts.
• Performed CMM Polyworks Inspections/programming on composite parts and tooling for aerospace customers
• Performed hard measurement checks when needed (Using calipers, micrometer, and height gauges.) compared against the actual CMM inspection readings.
• Worked with engineering and department heads daily concerning CMM inspections and CMM programming.
• Had Hexagon tutorial training to prepare myself for the CMM Blue light and white light automated machines expecting to
• arrive and be installed shortly in 2020 before the mass layoff took place. It was currently put on hold.
• Helped manage the Quality Assurance Program including standards, procedures, non-conformances, PPAPs, CAPA, and CNC machine daily audits using the QMS/ISO guidelines.
• Also filled in for the quality CMM when needed using CMM Faro inspection equipment: Laser Tracker, Faro Arm, and Mitutoyo CMM Machine.
• Document all inspections in the electronic Quality Inspection Log along with, submitting hard copies of the inspection log with material certifications.
• Review all material certifications for each job project before inspecting parts, making sure all required specifications are met.
• Perform Faro Arm CMM (Coordinate Measuring Machine) Inspections for more critical parts using GD&T.
• Established and managed the Quality Control Non-Destructive Testing Inspection program which involved writing and creating the company’s NDT quality control processes-methods, procedures, and specification criteria that were required.
• I reviewed all Mill Test Reports for the proper steel plate chemistry, hardness testing, tensile strength, and heat treating.
• DM Electrical Discharge Machining
• Foundry Operations
• Cold Rolling Mills
• Forging Operations
• Stamping Operations
• Welding Operations
• Blasting Operations
• Casting Operations
• Assembly Operations
• Fabrications Operations
• Heat Treat Operations
• Packaging Assembly
• Coating / Painting Operations
• Injection Molding Operations
• Leading Kaizen Events
• Calibrating Equipment
• Using CMM Equipment
• Programming CMM Equipment
• Faro Arms
• 3D Scanner
• Optical Comparator
• Hardness Testing
• Environmental Chamber
• Torque Tester
• Load Testing
• Metallurgy
• Using 3D Scanner
• Cut/Etch Weld Testing
• Mechanical Testing
• X-ray
• Hardness Testing
• Corrosion Testing
• Liquid Penetrant Testing
• Non Destructive Testing NDT
• Gage R&R
• GD&T
• API Standards
• ISO Standards
• ASTM Standards
• AS9100
• ISO9001, ISO14001
• IATF16949/TS16949
• MIL-SPEC
• DOD
• ISO Auditing
• Troubleshooting Root Cause
• Implementing Corrective Actions
• Implementing Continuous improvement
• Production Attainment Metrics
• Vendor Offsite Supplier Quality
• Supplier Validation / Qualification
• Shop Floor Process Quality
• Quality Training Experience
• Production Quality experience
• Directing Quality Techs
• Tracking Concessions / Deviations
• New production line startup
• Reducing WIP Inventory
• Performing TS Audits
• Creating SOP Training
• First Article Inspection FAI
• Quality Engineering
• Tooling Quality
• Process Control Quality Experience
• Performing Internal Quality system audits
• Total Quality Management (TQM)
• Setting Up Quality Systems From Scratch
• Statistical Investigations
• Investigating Customer Complaints
• Documenting Initial Submissions
• Conducting Trial Fit / Function
• Using Control Plans
• Process Flow Diagrams
• Pareto Charts
• DFMEA / PFMEA
• Statistical Process Control (SPC)
• 5S / 6S
• 8D
• New Process Development
• Delivering Cost Reductions
• Tracking Defects Per Unit
• Sorting Suspect Parts
• PPAP
• APQP
• Minitab
• ERP Software
Education:
• Associates Degree in Computer Programming and Applied Sciences. / Brown Mackie College, Akron, Ohio (Magna Cum Laude College Honor Graduate-3.83 GPA)
• Computer Learning Center, Springfield VA, (6- Month IBM Computer Operations Data Center Trade School)