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Senior Manufacturing Engineer (215166) BSMET / Green Belt / CPM / Die Casting / CNC Machining – Automotive, Aerospace

Senior Manufacturing Process Engineer with 20+ years of experience. He started out his career as a Machinist and then went back to school to get his Bachelors in Manufacturing Engineering Technology. He is a Six Sigma Green Belt, and a CPM Certified Project Manager.

He has extensive experience with Aluminum die casting and machining operations! He has managed floor operations, product development/design/ launches, training, work instructions, and maintenance. This Game Changer checks all your boxes and has the casting/machining experience to hit the floor running!

  • Project Management for all aspects of major capital equipment. Die cast tooling,  Makino, Brother, Allen Bradley;  Fanuc, Cognex; Part conveyance, parts washers; dedicated assembly equipment, both manual & automated.
  • Lead numerous product yield improvement teams.
  • Successfully developed and managed the startup of 7 aluminum wheels, from early concepts, into mass production.
  • Achieved plant record yields and productivity.
  • Production floor support & integration of new products at the manufacturing floor level.
  • Extensive major capital equipment projects management, launch, & support, for advanced manufacturing technologies. 
  • Factory layout redesigns and implementations, LEAN manufacture of products. 
  • High-Pressure Die Casting
  • Low-Pressure Die Casting
  • Investment Casting
  • Permanent Mold Casting
  • Green Sand Casting
  • Casting Process Design
  • Non-Ferrous Metallurgy
  • Using Solidification Software
  • Developing Risering Techniques
  • Developing Gating Techniques
  • Solving Shrinkage Problems
  • Solving Porosity Problems
  • 3D Modeling
  • Melting Operations
  • Molten Metal Filtration
  • Quenching Heat Treatment
  • Aging Heat Treatment
  • Selective Heat Treating
  • Pouring Operations
  • Solidification Modeling
  • Ensuring Dimensional Accuracy
  • Minimizing Scrap / Rework
  • Cycle Times
  • CNC Machining Operations
  • Multi-axis (up to 8 axis) CNC Machines
  • Highly automated cellular machining
  • APQP
  • TS16949

EDUCATION:

  • B.S. – Manufacturing Engineering Technology / California University of Pennsylvania- California, Pennsylvania
  • A.A.S. – Automation Technology – Computer Numerical Control Technology (CNC) / California University of Pennsylvania – California, Pennsylvania
  • 2 year Vocational/Technical Education Certificate – Machine Shop Practices /
  • MS (9 credits completed towards master degree) – Industrial Manufacturing Technology, / Bowling Green State University, Bowling Green, Ohio. 

PROFESSIONAL TRAINING CERTIFICATES:

  • Six Sigma Green Belt
  • Lean Certified
  • Certified Project Manager CPM
  • Numerous, very diverse training experiences, throughout my professional career.
  • PPAP
  • Product Engineering
  • Tooling Design
  • Mold Design
  • Visual Systems
  • G Code Programming
  • Fanuc Controls
  • CMM Experience
  • 3D CAD
  • Pro-Engineer
  • AutoCAD
  • Heat Treating
  • CATIA
  • PRO-Engineer
  • Solidworks