Process Engineer Injection Molding (255776) Holds 4 US Patents / Hydraulic, Electric, Hybrid Molding / PMMA, ABS, PS, PC, PE, POM, PP, PS, TPE, TPU / Dallas Area
Plastics Process Engineering Professional with 20+ years of injection molding experience. He holds multiple US Patents related to injection molding innovations! He is experienced with integrating multiple robotic platforms into the process. He is experienced with many different types of plastic formulas used in injection molding. He is equally skilled with hydraulic, electric, and hybrid molding machines. This plastic’s “Game Changer’s” non-compete is up, and he is actively looking for a new opportunity in an injection molding operation in the Dallas area! Move before he is snapped up! What Sets him apart:
• Patented Innovator: He doesn’t just optimize processes—he invents new ones. His patents show an ability to develop novel solutions to challenging molding problems.
• Decades of Stability and Growth: 23 years with Corning/Siecor demonstrate long-term value creation, loyalty, and trusted technical leadership.
• Hands-on Expertise + Technical Acumen: Not just theory—He has spent his career on the floor solving real-world molding and tooling challenges.
• Cost-Conscious and Efficiency-Driven: Always focused on improving cycle times, yields, and profit margins for the bottom line.
• 23+ years at Corning/Siecor: Senior roles leading fiber optic and precision plastics molding, including supporting product development and manufacturing scale-ups.
• Nolato Texas: As a Process Engineer, supported cell phone plastics manufacturing, tool validations, troubleshooting, and relocated production operations.
• Expert Equipment Knowledge: Experienced with Engel, Arburg, Nissei, JSW, Cincinnati, Sodick, Sumitomo, and Van Dorn molding machines (33T–600T).
• Material Mastery: Successfully molded tight-tolerance parts from PEI, LCP, PSU, ABS, Nylon, Polycarbonate, and many other engineering thermoplastics.
• Highly skilled across complex molding operations including horizontal, vertical, insert, and 2-shot molding
• Deep experience with hot runner, cold runner, single, multi, family cavity molds
• Worked with a wide range of engineering-grade resins and specialty materials
• Managed over 70 molding projects from tool procurement to production launch
• Skilled in DOE, Fill Studies, Gate Freeze Analysis, SPC, cycle time improvement
• Proficient in Mold Flow / MPI 6.1, ProE CAD modeling
• Directly supervised teams of up to 20 in high-volume production settings
• Holder of 4 U.S. Patents and 1 Published Patent Application related to injection molding innovations
Core Competencies
• Injection Molding Process Development & Optimization
• Mold Design Review & Troubleshooting
• Project Management & Product Launch
• DOE (Design of Experiments) & FMEA for Process Control
• Material Testing, Fractography, and Failure Analysis
• Process Simulation using Flow Analysis Software (MPI / MoldFlow)
• CAD Modeling & 3D Design (ProE Expertise)
• Robotics Integration: Conair, Wittman, Adept, Staubli
• Product Design
• Injection Molding Tooling Design
• Designing Injection Molds
• Material Testing
• Fractography
• Testing Molds
• Optimizing Injection Molding Parameters
• Interacting With Client Engineers
• Investigating New Technologies
• Developing Molding Processes
• Developing New Solutions With Existing Technology
• Providing Input On New Or Alternative Materials
• Understands the function of all standard mold components.
• Updating Existing Molds
• Experimental Designs
• Mold Design Layouts
• Hot Runner, Cold RunnerMolds
• Single Cavity Injection Mold
• Multi Cavity Injection Mold
• Family Cavity Injection Mold
• 2 Plate, 3Plate Injection Mold
• Collaborating With Client Engineers
• SPC Statistical Process Control
• Improving Design, manufacturability, or cost reduction.
• CAD/CAM Programming Experience
• Tooling Trials
• Improving Yields
• Improving Cycle Times
• Providing Engineering Support
• Injection Molding Processes
• Flow Analysis Software
• Mold Flow Analysis Software
• Troubleshooting Dies
• 3D Modeling Software
• Pro/Engineer
• Acrylic (PMMA)
• Acrylonitrile Butadiene Styrene (ABS)
• Nylon (Polyamide, PA)
• Polycarbonate (PC)
• Polyethylene (PE)
• Polyoxymethylene (POM)
• Polypropylene (PP)
• Polystyrene (PS)
• Thermoplastic Elastomer (TPE)
• Thermoplastic Polyurethane (TPU)
Education & Certifications
• A.A.S. Mechanical Engineering Technology – Plastics Option / Texas State Technical College, Waco, TX | Honor Graduate
• Advanced Trainings: Moldflow Analysis, DOE, ProE Modeling, FMEA, Project Management, TRIZ Problem Solving