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Plant Manager – Operations Director (292994) MSME, BSME, Black Belt, PMP, FE / Casting, CNC Machining, Stamping, Blending, Forging, Fabrication, Molding, Foundry, Assembly, Painting Operations / Automotive, Metals, Plastics, Chemicals / Will relocate

Industry Pain PointRondell’s Proven Solutions & Results
Struggling plant startups / greenfield operationsAt Aludyne (Stevensville, MI) led a greenfield expansion from 0 → 250 employees, bringing it to full profitability. At Nth Cycle, managed startup/commissioning of lithium battery recycling plant, building supply chain and operations from scratch.
Low OEE and high scrap ratesAt Aludyne, boosted OEE +20% and cut outbound scrap –15% by implementing metrics and process discipline. At Basco, reduced scrap and waste to drive OTD from 90% → 100% in <5 months.
Turnaround of underperforming plantsKnown as a Culture Change & Turnaround Agent. At Diamond Shine, improved production performance +20%, implemented Lean, and captured $200K lost inventory via ERP/barcoding.
Union vs. non-union workforce challengesSuccessfully led in unionized and non-union environments, sensitive to employee issues, while driving culture change and accountability.
Poor customer relationships / lost revenueRebuilt OEM trust: improved relations with Nissan North America at Aludyne; maintained customer satisfaction with on-site visits/tours at Cheer Pack. Directly interfaced with customers to secure revenue growth.
Inefficient multi-site operationsDirected operations across 3 plants / 1,700+ employees; consistently improved efficiency, safety, and financial outcomes. At Basco, managed 2 sites, $6M budget, and full P&L accountability.
Lack of Lean / CI disciplineCertified Six Sigma Black Belt, Lean, TPS – implemented Kaizen, TPM, and Gemba walks across multiple employers. Results: 40% waste reduction at Cresco Labs, 20% production increase at Diamond Shine.
Safety incidents & compliance gapsImplemented Safety Committees (Cheer Pack) and 5S/Gemba walks (Basco). Established lab/production compliance at Cresco Labs under federal regulations, reducing risk and ensuring audit readiness.
Weak supply chain performanceAt Nth Cycle, owned global supply chain including purchasing, production, and distribution. Strengthened supply chain resilience at multiple employers to ensure on-time delivery and customer satisfaction.

SNAPSHOT OF IMPACT

  • OEE: +20% (Aludyne)
  • Scrap Reduction: –15% (Aludyne) | OTD 90% → 100% (Basco)
  • Production Efficiency: +20% (Diamond Shine) | +40% waste recovery (Cresco)
  • Scale: Led 1,700+ employees across 3 plants
  • Financials: Full P&L responsibility at multiple employers | $6M+ budgets managed
  • Greenfield / Startup Leadership: Aludyne, Nth Cycle, Cresco Labs

OPERATIONS COMPETENCIES

  • 20+ years of Technical and Operations experience in the Manufacturing industry
  • 10+ years of Plant Management experience with over 1,700 employees at 3 plants
  • 20+ years of Supply Chain Management.
  • 10+years of Plastic Injection Molding, Blow Molding management experience.
  • cGMP certified expert
  • Managed Quality, Engineering, programmers, Operators, Technicians, Quality inspectors, working 3 shifts with 30+ CNC machines – Mills, Lathes, EDMs at 3 employers – Aludyne, Basco, Composite. High precision to 0.0003 of an inch
  • Leading Multiple Site Manufacturing Operations
  • Greenfield Plants
  • Chemical Mfg.
  • Glass Mfg. Basco
  • Plastic Mfg.
  • Automotive Mfg.
  • Electronics Mfg.
  • Tier 1 Mfg./ Tier 2 Mfg./
  • OEM Mfg.
  • Materials Mfg.
  • Packaging Mfg.
  • Coatings/Paint Mfg.
  • Parts Mfg.
  • Metal Casting Operations
  • CNC Machining Operations
  • Stamping Operations
  • Blending / Mixing Operations
  • Forging Operations
  • Fabrication Operations
  • Plating Operations
  • Foundry Operations
  • Melting Operations
  • Assembly Operations
  • Packaging Operations
  • Warehousing Operations

EDUCATION

  • Masters Mechanical Engineering – University of Michigan
  • Bachelors Mechanical Engineering – University of Michigan
  • Engineering A-Division – United States Navy

 CERTIFICATIONS 

  • ·         Six Sigma Black Belt
  • ·         Lean Certified
  • ·         Certified PMP Program Mgmt. Professional
  • ·         Certified Toyota Production Systems TPS
  • ·         Fundamentals of Engineering FE