Mechanical Design Engineer (288573) Masters Mechanical Engineering, Green Belt / DFM-DFMEA expert, CFD analysis specialist, thermal design, SolidWorks Certified / Die Casting, Injection Molding, Sheet Metal, Welding, Extrusion, CNC Machining / Dallas TX area
With over 10 years of hands-on experience, he is a design powerhouse with deep expertise in mechanical engineering, thermal analysis, and electronic packaging. He has a Masters in Mechanical Engineering for the University of Texas. He’s a DFM/DFMEA expert, CFD analysis specialist, and SolidWorks Certified Professional, with additional Six Sigma and additive manufacturing credentials. From leading 5G radio designs to optimizing LED lighting systems, he has a proven track record of developing cutting-edge solutions, improving manufacturability, and driving thermal efficiency across high-performance products. He would be a strong addition for product teams needing DFM-driven design leadership or for Operations requiring rapid concept-to-production delivery with thermal reliability
He is currently employed but is interested in expanding his experience and is open to confidentially exploring new opportunities in the Dallas TX area! If you need a design engineer who can take a product from concept through thermal simulation, prototyping, testing, and into high-volume production—he checks every box.
Technical Strengths
• Design and Analysis: DFM, DFA, CAD, CAE, GD&T, Tolerance stack up, FEA(Thermal & Structural), Electronic Packaging, Thermal Analysis, Product Design, Manufacturing Processes, Prototyping , FMEA, Additive Manufacturing(3D Printing)
• Manufacturing processes: Die Casting, Injection Molding, Sheet Metal, Welding, Extrusion, CNC Machining
• Standards: UL 1598, UL 8750, UL 1310, UL 844, ISO 9001, IEC 600068, ASCE 7-10, AASHTO LRFDLTS-1, ASME Y14.38, IPC-A-610B, Aluminum Association, AISC and other.
• ERP Systems: SAP, Propel, Arrena,42Q
• Simulation Software: SolidWorks Flow, Flotherm, Ansys Icepack/AEDT, ABAQUS
• CAD Software: SOLIDWORKS, Inventor, Creo, AutoCAD, Unigraphics NX, Solid Edge, SolidWorks PDM, MATLAB, Mathematica
• High-tech OEMs designing thermal-sensitive electronics
• Telecom, LED Lighting, or Electronic Packaging manufacturers
• Aluminum die-cast, machined, sheet metal, and injection-molded parts
• Advanced thermal management techniques using vapor chambers, heat pipes, and customized TIM stacks.
• Expert in CFD & thermal analysis for electronics cooling
Mechanical & Thermal Design Engineering
• Led mechanical design for telecom 5G radios (RRHs, AAUs) using aluminum die-cast, machined, and injection-molded parts
• Specialized in thermal simulations (Ansys, Flotherm, SolidWorks Flow) for board-to-system level cooling
• Developed thermal solutions using vapor chambers, heat pipes, TIM stacks, and fan systems
• Designed LED lighting assemblies, including photometric validation and IP-rated enclosures
Product Development & Manufacturing Engineering
• Drove New Product Introduction (NPI) for antennas and RF telecom gear at JMA Wireless
• Integrated Design for Manufacturing (DFM) and Design for Assembly (DFA) early in product cycles
• Led V&V testing, HALT/HASS, ISO 9001 audits, and ECO processes across multiple roles
• Designed robotic soldering lines and collaborated with global contract manufacturers
• Lead electromechanical designs for telecom equipment
• Performed complex CFD simulations and led EMI/EMC compliance initiatives
• Executed design changes and thermal upgrades improving field performance
• Oversaw DFM and NPI execution for RF base station products
• Implemented MES system (42Q), analyzed field test data, and improved PIM/VSWR reliability
• Designed commercial LED fixtures, enclosures, and power systems
• Performed thermal analysis, environmental testing, and UL/ETL/DLC compliance
Education
• Master of Engineering, Mechanical Engineering / University of Texas at Arlington
• Bachelor of Engineering, Mechanical Engineering / Gujarat Technological University
Toolbox & Certifications
• CAD Tools: SOLIDWORKS (CSWP, CSWPA), Creo, NX, Inventor, AutoCAD
• Simulation: Flotherm, Ansys Icepak/AEDT, ABAQUS, SolidWorks Flow
• Certifications:
o Six Sigma Green Belt
o Graduate Certificate in Manufacturing Engineering
o ASME Additive Manufacturing
• ERP Systems: SAP, Arena, Propel, 42Q