Automation, Instrumentation, Controls Engineer (242148) Bachelors Engineering, Certified Automation / Mfg, Material Handling, Water Treatment, Dairy, Consumer Packaged Goods, Oil & Gas, and Pharma / Will Relo
Skilled Industrial Control System and Automation professional with 16+ Years of Experience. He has a Bachelors degree in Electronics Engineering and is Certified in Field Automation. He has a very broad range of manufacturing hardware and software platform experience. He is highly skilled in Project Leading /Execution, Control and Automation Hardware & Software Engineering, Support, Design & Development of Control Systems, Instrumentation, Definition and Detail Engineering, Installation, and commissioning. Supporting Manufacturing, Material Handling, Water Treatment, Dairy, Consumer Packaged Goods, Oil & Gas, and Pharma industries.
He is currently employed but is interested in confidentially exploring opportunities further south of Minnesota. This degree of talent does not last long so move quickly to add this “Automation Game Changer” to your team. He is on an H1B Visa and will need sponsorship. He is renting and willing to relocate.
• A highly focused and talented professional with experience in developing, designing, start-up & installing equipment for Automation & Controlling engineering systems.
• Providing Engineering Support to various clients’ sites in different domains.
• Extensive knowledge of Electrical & Control panel designing and commissioning with 3-phase 480VAC, 110VAC systems and 24 VDC control systems complying NFPA79/NEC/UL508A standards
• Skilled with PLCs Programming (IEC 61131-3 standards), HMI & SCADA designing for Machine Control & Process Automation applications.
• In-depth exposure to technical documents like Electrical & Control schematic drawings, Bill of Material, Functional Design Specification, Control System Architecture, Machine & Panel Cable Schedule, etc.
• Recognized for multiple project-leading skills, consistently delivering complex, large-scale projects on time and within budget in compliance with NEC, OSHA, PackML, S88, ISA101, PLC Open Standards
• Adroit in applying different engineering fundamentals for problem-solving, decision-making, critical thinking, and troubleshooting for installation & technical issues.
• Performed IQ/OQ documentation, safety validation, VAT at the vendor site, and FAT at the client site as per project requirements.
• Known as a strong leader who keeps an eye on the big picture while tending to the details that are equally important.
• Handling post-order activities like documentation & training to operators and plant technicians.
• Projects leading and Execution from start to end.
• Preparation of Engineering packages for PCIS project which includes Instrument Selection and Sizing, Panel Design, Installation Instructions, Elementary drawings in AutoCAD, Power Study, Cable Sizing, Bill of Materials, etc
• Selection of PLC, HMI & SCADA system configuration & validate.
• Responsible for Construction support, Power-up, FAT/SAT, and complete system test on the manufacturing floor.
• Online troubleshooting support manufacturing floor for PLC and controls system.
• Perform Automated Unit, Integration, and Functional testing using Codesys Test Manager.
• Detail engineering of automation system Including Panel Design and Building, Design control system architecture and validation, Control Hardware Selection, sizing etc
• Responsible for panel component selection and Sizing.
• Responsible for Power up and commissioning of PLC-based machines and process equipment.
• PLC programming and SCADA application development from control philosophy and P&ID diagram.
• I&C Project Engineering
• Upgrading Plant Instrumentation
• Monitoring Systems
• Providing Project Estimates
• Specifying Equipment
• Specify project requirements
• Prepare Work Packages
• Upgrading Analog to Digital Systems
• Upgrading Digital Control / Monitoring Systems
• Configures/Tests/Debugs System Network and Data Acquisition Equipment Designs
• Replacing Process Computers
• Replacing Real Time Data Acquisition Systems
• Performing Network Layout from Design to Configuration
• Designing Interface Cabling and Custom Adapter Designs
• Data Acquisition Designs
• Filtering of Points
• Develop I&C drawings
• P&ID Loop Drawings
• Creating Instrumentation Installation Drawings
• Updating I&C Drawings
• Writing Sequence of Operations And Logic Diagrams
• Designing Field Process Control Loops / Instrumentation Tuning
• Troubleshooting Field Process Control Loops / Instrumentation
• SCADA Commissioning
• High Performance Data Acquisition Systems
• Process Controls Integration
• Process Safety Management PSM
• Process Hazard Assessment PHA
• Upgrading Systems
• Installing Monitoring Devices
• Improving System Reliability
• Building Graphical Displays
• Setting Up Switches
• Analyzing Equipment Data
• Troubleshooting Process Control Loops
• Industrial Process Automation Integration
• Managing I/C Projects
• Root Cause Problem Solving
• Installing Systems / Optimizing Systems
• Performing Domain Controller Configuration
• Process Flow Diagrams
• Ensure Code / Regulation Compliance
• Designing Instrumentation Systems
• Develop I&C Conceptual Plan Studies
EDUCATION
• Bachelor of Engineering in Electronics & Communication / Vadodara, India Gujarat University
• Certification Training course in Field of Automation / Ahmedabad, India Sofcon System India Pvt Ltd.
CERTIFICATION/TRAINING
• Arc Flash Electrical Safety NFPA 70E Training Certified from American Trainco USA.
• Attended training on Wonderware Intouch and ArchestrA
• Attended training Rockwell Motion Programming
• Self-learning credential training for Ignition platform from Inductive University
• Microsoft Project Plan (MPP) 2019 Certification Training
Hardware
• Scan Logging Alarm Software
• Servers and workstations
• Analog Input Cards
• Analog Output Cards
• Digital Input Cards
• Digital Output Cards
• Engineering Flow Diagrams
• Utility Flow Diagrams
• Block Flow Diagrams
• Developing Cabinet Drawing Layouts
• Developing IO Layout Drawings
• I/O Hardware
• VLANs
• Servos
• Drives
• DCS
• HMIs
• Single Phase AC Power Systems
• TMR Systems
• Point Ranges
• Network Configuration
• Process Monitoring
• Virtual Based Systems
• Cyber security
• Cisco Switch Configuration
• Automated Valves
• Electrical Controls
• Hydraulic Controls
• Pneumatic Controls
• Data Loggers
• Data Acquisition Software
• Chart Recorders
• Continuous Gas Analyzers
• Switchboard Instruments
• Panel Meters
• Liquid Analyzers
• Chromatographs
• Positive Displacement (PD) Flowmeter
• Coriolis Flowmeter
• Ultrasonic Flowmeter
• Flowmeters
• HART Converters
• Pressure Transmitters
• Temperature Transmitters
• Remote Indicators
• Wireless Field Networks
• Transmitters
• Valve Positioners
• Temperature Sensors
• Level Sensors
• Pressure Elements
• Temp Elements
• Recycled CO2 compressors
• H2S Detectors
• Instrument Air Dryers
• Pneumatic Instrumentation
• Process Safety Instrumented Shut-down Systems
• Continuous Emissions Monitoring Systems CEMS
• Process and Instrumentation Drawings
• Electrical Elementaries
• Loop Sheets
• Digital Instrumentation
• Analog Instrumentation
• Continuous Process Operations
• Design Calculations
• Rockwell PLCs
• Omron PLCs
• GE Fanuc PLCs
Software
• Rockwell PlantPAX DCS
• RsLogix500
• RsLogix5000
• Studio5000
• ControlLogix
• CompactLogix
• MicroLogix
• Allen Bradley SLC-500 PLC-5
• GuardLogix
• AAdvance Control System
• Safety Programming SIS
• ABB Pluto Manager
• Proficy Machine Edition,
• GE VersaMax, GE 90-30, GE Rx3i
• HMI/SCADA
• FTViewSE
• FTViewME
• Cimplicity
• Wonderware Intouch
• Archestra IDE
• Ignition 8.1
• Codesys 3.5
• Historian FT
• Historian Osi Pi
• Database Integration
• SQL
• Python
• VB
• .Net
• Control System Architecture
• DeviceNet
• ControlNet
• STAR/Ring Topology
• Control Panel Design
• VFDs
• PowerFlex
• PID
• LoopTuning
• Motion Control
• Motion Control Drives
• Servo Drive
• Communication Protocol
• EthernetIP
• EtherCAT
• Modbus RTU
• Modbus TCPIP
• Serial Communication RS232/485
• CANopen
• BACnet
• Litmus ThingsWorx Industry 4.0
• Smart Manufacturing
• IT/OT Integration
• AutoCAD
• JIRA
• GITlab
• SVN