Automation Controls Manager/Engineer ( 210683) PhD, Masters, EIT / Chemicals, Utility, Petrochemicals, Pipeline, Manufacturing / Houston Area
Highly accomplished automation and industrial controls engineer with 20+ years of experience driving industrial automation projects from concept to execution. With expertise in project management, control software development, electrical and instrumentation design, and operator training, He has consistently delivered innovative solutions and operational improvements across industries. As a plant manager and consultant, he excels in managing production, optimizing engineering tasks, and mentoring technical teams to achieve world-class results. He is a powerhouse in industrial automation and controls, combining technical mastery with decades of hands-on leadership. His expertise spans a variety of industries, including chemicals, pipeline operations, petrochemical production, and manufacturing operations. He has successfully led projects from conception to execution, managing all aspects, including scheduling, purchasing, and coordination with engineering teams to meet project objectives.
His extensive experience in PLC/DCS programming, field instrumentation, troubleshooting, commissioning, and industrial networking makes him an outstanding candidate for roles requiring leadership in automation and controls His ability to deliver innovative, cost-effective solutions while mentoring teams and exceeding project goals makes him an invaluable asset to any organization seeking to optimize their operations and embrace cutting-edge automation technologies. He is a top-tier automation and controls expert with a proven track record in designing, implementing, and optimizing industrial automation solutions. His combination of hands-on technical experience and project management skills make him a valuable asset to any organization looking for a leader in industrial automation and controls. He is actively seeking new permanent opportunities in the Houston area
• Highly Experienced: Over 20 years of expertise in automation, controls, and project management.
• Diverse Industry Knowledge: Extensive background in chemical plants, manufacturing, pipelines, and utility plants.
• Hands-On Technical Proficiency: Skilled in PLC/DCS programming, SCADA integration, field instrumentation, and process automation.
• Project Leadership: Managed large and small-scale projects from concept to execution.
• Field Commissioning & Troubleshooting: Extensive experience in FAT, SAT, and plant start-ups.
• Directed automation engineering projects, including burner management systems for chemical and oil & gas facilities.
• Delivered comprehensive automation solutions, including PLC and HMI programming for wastewater, compressor, and oil & gas systems.
• Successfully managed a $1.2M maintenance budget and a team of nine at Calgon Carbon Corporation, achieving operational efficiency improvements.
• Led the design and implementation of an advanced redundant control system for a Marine Well Containment System using Allen-Bradley ControlLogix PLCs.
• Delivered software development and start-up for a wastewater treatment facility, achieving seamless integration of a VPN-based remote monitoring system.
• Taught over 20 technical courses as an adjunct professor in engineering technology and information systems.
• Designed and implemented control systems for automated processes, including wellhead assembly, reheat furnaces, and heat trace systems.
• Delivered software solutions for Allen-Bradley ControlLogix, Koyo Click/Do-more PLCs, and Beckhoff PLCs.
• Directed field start-ups and provided operator training for clients in diverse industries.
• Oversaw automation engineering for seven engineers, ensuring project milestones were met on time and within budget.
• Delivered software and field start-up services for automation projects.
• Managed SIS conversions and system upgrades for chemical plants using Triconex SIS.
• Provided technical consulting and developed software for industrial control systems.
• Aa proven track record of designing and implementing creative solutions to improve plant performance.
• Led initiatives that reduced downtime, optimized production processes, and ensured equipment reliability through advanced automation and process improvements.
• Extensive hands-on experience programming and maintaining DeltaV, Allen-Bradley ControlLogix, and various PLC/DCS systems.
• Strong understanding of process control fundamentals, including PID control loops, field instrumentation, and SCADA systems.
• Provided technical expertise in troubleshooting DCS and PLC systems for various industries, including chemical, oil & gas, and manufacturing.
• Developed and maintained software solutions for automated processes, including backup and disaster recovery systems to ensure operational stability.
• Managed and optimized process control systems, addressing obsolescence issues and implementing upgrades to enhance performance and throughput.
• Directed third-party programming and capital project deliverables, ensuring alignment with process control philosophies and operational goals.
• Extensive experience completing Management of Change (MOC) documentation and leading process control deliverables for capital projects.
• Worked closely with project engineers to implement new control systems, upgrade existing assets, and troubleshoot complex operational challenges.
• Holds a Doctor of Science in Information Systems and Communications and multiple master\u2019s degrees in software engineering and internet information systems.
• Certified TUV Functional Safety Engineer (FSEng) with expertise in Safety Instrumented Systems (SIS) and Process Safety Management (PSM) compliance.
• Delivered results in troubleshooting control systems, optimizing instrumentation, and upgrading process control equipment in various plant environments.
• Skilled in configuring and maintaining control communication networks and ensuring the integrity of backups for all process control software.
Education:
• PhD Doctor of Science, Information Systems and Communications / Robert Morris University, Pittsburgh, PA
• Master of Science, Software Engineering / University of Houston –
• Master of Science, Internet Information Systems / Robert Morris University, Pittsburgh, PA
• Bachelor of Science, Electrical Engineering / University of Pittsburgh, Pittsburgh, PA
Certifications and Licenses:
• TUV Functional Safety Engineer (FSEng)
• CompTIA Network+ Certification
• U.S. Patent Holder (#5,553,117)
• Certificate of Engineer-in-Training (E.I.T.) in PA