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EHS Environmental Engineer – Director (113592) MBA, Masters Environmental Engineering, BS Chemical Engineering / Chemicals, Refineries, Utilities / Air Quality, Permitting

Battle-tested Environmental & Air Quality Engineer with years of experience driving emissions compliance, regulatory strategy, and environmental performance for chemical plants, petroleum refineries, and energy/utility operations. He's held leadership roles at Albemarle, Valero, Flint Hills Resources, and top-tier consulting firms—and now runs his own firm, Green Curve Consulting, serving Fortune 500s. With an MBA in Finance, an MS in Environmental Engineering, and global project experience across 7 countries, He delivers compliance strategies that don’t just tick boxes—they drive ROI.

This guy doesn’t “consult.” He fixes.  He doesn’t “advise.” He executes.  And he doesn’t need hand-holding—he’s the one holding the line when the EPA shows up. If you’re staring down regulatory fire, flare exposure, or project permitting hurdles,
He is your ace.

Ideal Fit For:

  • Air Program Leader for a major refinery or chemical site
  • Environmental Director integrating ESG, permitting, and compliance
  • Consultant or SME supporting M&A due diligence or regulatory strategy
  • Flare Consent Decree remediation or audit lead
  • Refinery or Petrochemical EHS Director
  • Flare Compliance & Consent Decree Lead
  • Sustainability-Linked Operational Strategist
  • High-Stakes Audit & Compliance Recovery


Here’s the Problem—and How Sanjay Fixes It

Industry Pain PointThe Problem in Plain EnglishSanjay’s Response (Results-Driven)
1. Air Compliance is a MazeTitle V, NSR, MACT, HON—agencies keep moving the goalposts, and one misstep can trigger violations or audits.16+ years of hands-on air compliance. Led air programs at Albemarle, Valero & Flint Hills. Zero fluff.
2. Flare Programs Are Under the MicroscopeEPA’s tightening the noose on flares. Consent decrees are brutal. Most engineers can’t even spell SVG or NHVCZ.Flare Lead at FHR. Drove $12M+ flare monitoring project at Valero. Knows EPA regs cold.
3. Permitting Bottlenecks Kill Project VelocityProjects stall. Delays = lost revenue. You need someone who speaks fluent NSR/PSD and can fight for operational leeway.Sanjay’s secured permits across TX, NM, and PA. Air modeling pro (AERMOD, CALPUFF, BREEZE).
4. Compliance and ESG Are on Two Different PlanetsEHS lives in a silo. ESG talks in jargon. Finance wants ROI. Nobody speaks the same language.MBA in Finance. ESG-trained (Harvard). Delivered GHG inventories for Chevron—1,000+ sites.
5. Global Projects Need U.S.-Level ExecutionMost “consultants” abroad can’t meet U.S. standards. You need someone who’s operated in both worlds.Led consulting ops in India, UK, Australia, Saudi Arabia, Philippines. Built ERM India’s air program.
6. You’re Tired of Consultants Who’ve Never Been on a Refinery FloorToo many PowerPoint heroes. Not enough in-the-trenches leaders who’ve handled audits, flares, and federal heat.Sanjay’s been in the pit. Ran point on BP Texas City $9M post-blast audit. Partnered with EPA & DOJ.


What Separates Him from the Pack?

StrengthWhat It Means in Real Terms
Full-Spectrum Air ComplianceHe’s done Title V, BWON, HON, EMACT, and LDAR before your competitors even knew what they were.
Business Fluency (MBA + Engineer)He doesn’t just meet limits—he understands cost, ROI, and corporate pressure.
Flare Program MasteryHe’s written the playbook on SVG, NHVCZ, FGRU, and PFTIR. You won’t need a learning curve.
Global Regulatory PerspectiveHe’s worked in 7 countries. The regs change, but the fundamentals don’t.
Leadership CredibilityFormer Gulf Coast AWMA President. He trains, audits, presents, and executes.

Education:

  • Masters / Harvard University 2015 – 2019 Provisionally admitted to Sustainability and Environmental Management Program pending the completion of 2 courses with grades of B or above. Currently pursuing Certificate in Corporate Innovation and Sustainability from the Harvard Extension School.
  • MBA, Finance / University of Houston, C.T. Bauer College of Business 
  • MS, Environmental Engineering / Texas A&M University-Kingsville /
  • BE, Petrochemical Engineering / Maharashtra Institute of Technology 

 Certifications:

  • Six Sigma Green Belt / Motorola University Starting July 2010
  • Financial Services Management / University of Houston Starting June 2006
  • Engineer In Training / Texas Board of Professional Engineers Starting July 2001


Competencies:

  • Refineries
  • Energy/Utilities
  • Chemical Plants
  • Title V reviews
  • Root Cause investigations
  • EPA reports
  • Flares program.
  • Environmental subject matter expert
  • Management of Change (MOC)
  • Process Hazard Analysis (PHA)
  • Steam to vent gas (SVG) ratios
  • Net Heating Value
  • Combustion Zones
  • Passive Fourier Transformation (PFTIR) tests
  • Flare gas recovery (FGRU) performance assessments
  • Ethylene Maximum Available Control Technology (EMACT) reporting
  • Hazardous Organic NESHAP (HON)
  • Fence-line Monitoring
  • Emissions Inventories
  • SIMAPRO
  • NNSR
  • PSD
  • NSR
  • Title V
  • Standard Permits
  • Tanks (NSPS and MACT)
  • Process Vents of Heaters and Boilers (MACT, NSPS)
  • Wastewater (BWON)
  • Fugitives (LDAR)
  • SANGEA
  • BREEZE
  • CALPUFF and AERMOD Modeling
  • New Source Review (NSR) Permitting
  • ISO 140001
  • OSHAS 180001
  • Process Safety Management rules
  • 29 CFR 1910.119.
  • Environmental compliance
  • Permit applications
  • Air emissions
  • Environmental regulations
  • Refining
  • Environmental Compliance
  • Environmental Impact…
  • Environmental Consulting
  • Project Management
  • Hazardous Waste…
  • Occupational Health
  • Water Quality
  • Risk Assessment
  • Carbon Footprinting
  • CDM
  • Process Engineering
  • Environmental regulatory
  • Air pollution
  • Corporate environmental
  • Environmental issues
  • Environmental programs
  • Air Permitting
  • Carbon Footprinting
  • Environmental Engineering