Controls / Maintenance Supervisor (255808) Stamping, Welding, Robots, PLC, HMI, Vision / Automotive, Manufacturing / Project Management, MES / Will relo

Controls / Maintenance Professional with 15 years of experience supporting manufacturing operations for companies like Mercedes, Mazda Toyota and Tesla. He is knowledgeable in multiple PLC and Robotic platforms. He is adept at programming, updating, installing and troubleshooting Plant Automation Technology. He is also is experienced in working with Siemens, SAP, and Plex MES (Manufacturing Execution Systems). He is currently employed but is facing a layoff and is interested in a new opportunity. He has great automation controls experience a strong technical skillset and maintenance experience. He is renting and willing to relocate for the right opportunity. His notable experience includes:

• Responsible for plant automation and controls projects and troubleshooting that included robotics, PLCs, HMIs, and conveyors
• Up to 60% of my time is devoted to plant automation technology projects.
• Work on automation CAPEX budgets and projection
• Maintain spare parts and tool inventory
• Produce, develop, and maintain proper documentation of all maintenance activities such as PMs or equipment installation.
• Responsible for managing automation projects from design to installation for launches
• Worked with Plex MES System
• Implement line improvements
• Assign SAP work orders to the most qualified team members
• Worked with Siemens and SAP MES systems
• Responsible for plant automation and controls projects and troubleshooting
• Led a team ranging from 10 to 15
• Assign apprentices to senior team members for mentoring
• Respond, troubleshoot, and repair all equipment downtime issues not handled by the production group
• Perform preventative maintenance to maintain line

I&C

• Siemens MES – Mercedes
• SAP MES – Mercedes
• Plex MES – Mazda/Toyota
• Automated Fabrication Applications
• Automated Press / Stamping Applications – Mercedes
• Automated Welding Applications – Mercedes
• Automation Project Management
• Automotive Manufacturing Automation
• KPI Dashboards – Mazda, Tesla
• Kaizens
• 5S
• 5 Why
• Installing New Automation Technology
• Upgrading Existing Automation
• Root Cause Analysis
• General Manufacturing Automation
• Inspection / Test Automation
• Programmable Automation
• SCADA – Supervisory Control and Upgrading Analog to Digital Systems
• Engineering
• Mapping of Signal Inputs for Cards
• Developing Cabinet Drawing Layouts
• Developing IO Layout Drawings
• Connecting to ERP
• I/O Hardware
• PLC Programming / Troubleshooting
• Process Controls Integration
• PAC – Programmable automation controller
• PCs
• Kuka Robotics (KRC2 & 4) Programming and Maintenance
• Ladder Logic Siemens Programming
• Allen Bradley Programming
• Vision Systems (Quiss & ISRA)
• Automated Guided Vehicles – SuperFrog Software
• Creating and closing work orders in SAP
• Training
• Connecting VFD to control networks
• Reducing Equipment Downtime
• Dismantling Equipment
• Documentation Packages
• Preventative Maintenance
• Critical Spare Parts
• Drive Configuration
• Equipment Upgrades
• Fluid Control Automation
• Machine Control
• Leading Maintenance / Repair
• Managing Outside Resources for Automation Work
• Motor Control
• Systems Networking
• Andon Visual Management
• SCADA
• FactoryStudio
• AB Wintelligence
• Allen Bradley Studio
• Access
• AutoCAD
• Autodesk Inventor
• ControlLogix
• ControlNet
• DeviceNet
• HMI Programs
• Profinet
• LadderLogic
• MS Project
• Microsoft Access
• Maximo
• Pro/Engineer
• Schneider Electric PLC
• Siemens S7-300
• TIA Portal
• SIMATIC WinnCC
• SAP Implementation
• SAP ERP
• SolidWorks 3D modeling
• Troubleshooting Plant Automation

EQUIPMENT

• Automated Conveyor Systems
• HMI – Human Machine Interface
• Variable frequency drives VFDs
• Fluid Dispensing Controls
• Spray Systems
• Touch Screen
• Analog Circuits
• Digital Circuits
• SEW Drives
• ISRA Vision Systems
• Arplas Welding
• Labeling Equipment
• Hydraulic Systems
• Pneumatic Systems
• Vision Systems
• Rolling Mill Automation – Mercedes
• Analog Input Cards
• Analog Output Cards
• Digital Input Cards
• Digital Output Cards
• Allen Bradley PLCs
• Rockwell PLCs
• Siemens PLCs
• OMRON PLCs
• Keyence PLCs
• Fanuc Robots – Tesla
• Kawasaki Robots – Mazda
• Kuka Robots – Mercedes, Tesla
• Panasonic Robots – Mazda
• Offline Programming
• Robot Simulation Tools
• RobotLogix
• Lead-by-the-nose Programming
• Teach Pendant
• Robotic Equipment Design
• Robotic Equipment Setup
• Siemens 840D Programming
• Troubleshooting Robotics
• FlexPicker Robots – Mercedes, Mazda, Tesla
• Welding Robots – Mercedes
• Painting Robots – Mercedes
• Assembly Robots – Mercedes, Mazda, Tesla
• Packaging Robots
• Palletizing Robots – Tesla
• Production Inspection Robots -Mercedes, Mazda, Tesla
• Material Handling Robots – Mercedes, Mazda, Tesla

Education

• Associate Degree in Industrial Maintenance in Industrial Maintenance / Shelton State Community College – Tuscaloosa, AL
• Allen Bradley PLC Training
• Siemens PLC Training
• Basic / Advanced Network Training
• DeviceNet Training
• Profinet Training
• Super Frog Operating System for Automated Vehicles – Level 4
• Kuka Robots Basic / Advanced Training
• ArPlas Welding Advanced Training
• Staubli Mechatronics Advanced Training
• Maintenance Reliability / SAP Training
• Motor Controls / Conveyors Training – SEW
• ISRA Vision – Advance Training – ISRA
• AVG Software Training