Controls Engineer (230119) PLC, CNC, and Robot programming, upgrading, and maintenance / Aluminum Casting, Machining, Stamping / Automotive, Food-Beverage / Will Relo

Controls Engineer with 9 years of automation project experience supporting automotive and food manufacturing operations. He is highly skilled in PLC, CNC, and Robot programming, upgrading, and maintenance as well as troubleshooting a broad range of electrical and automation equipment. He is trained in industrial electronics, solid state and digital fundamentals, and PLC Programming (Siemens, Fanuc, Rexroth, and Allen Bradley).

Currently employed in maintenance, but is interested in exploring a role where he can focus solely on plant automation and controls. This “Game Changer” brings very broad equipment, software, and programming skills to the table and would be a great addition to any manufacturing company looking to add, upgrade, or maintain their plant automation. Plus, he is willing to relocate! His impressive experience includes:

• CNC / Machining Operations Automation
• Automated Press / Stamping Applications
• Automation Project Management
• Casting / Metals Manufacturing Automation
• Food / Beverage Automation
• Automotive Manufacturing Automation
• Inspection / Test Automation
• Instrumentation
• Execute projects involving continuous improvement, upgrades, and the resolution of re-occurring problems.
• Identifying machine problems to minimize equipment downtime with root cause analysis conducted to prevent re-occurrence.
• Lead Engineer for multiple projects new installations, and upgrades to existing equipment
• Programming PLC , HMI, Fanuc, and Kuka robots
• Providing Production Data via : Siemens Webpage (API), Visual Basic Script, and PLC Programming
• Trained multiple employees for Automation and Electrical
• Responsible for conveyor installation and programming and organizing parts lists for scheduled shutdowns.
• Performed scheduled backups of plants controllers, mainly Siemens PLCs, SEW Drives, Kuka Robots, and CNC Controllers Fanuc and Siemens.
• Installed, maintained and repaired a variety of industrial electrical equipment such as transformers, AC and DC motors, VFDs, PLCs, and temperature control devices.

Competencies

• Programming / Repairing CNC Furnace Controls
• Machining Transfer Lines
• Variable frequency drives VFDs
• Understanding of Data Types
• Control Circuit
• Troubleshooting
• Controllers
• SEW Drives
• Fixed Automation
• Programmable Automation
• Flexible Automation
• HMI – Human Machine Interface
• Industrial Process Automation Integration
• Configures/Tests/Debugs System Network and Data Acquisition Equipment Designs
• Mapping of Signal Inputs for Cards
• Analog Input / Analog Output Cards
• Digital Input / Digital Output Cards
• Developing Cabinet Drawing Layouts
• Developing IO Layout Drawings
• ABB Robots
• Fanuc Robots
• Kuka Robots
• Robotic Equipment Setup
• Troubleshooting Robotics
• Painting Robots
• Gantry Robots
• Material Handling Robots
• Painting Robots
• Palletizing Robots
• I/O Hardware
• Impedance
• PLC Programming / Troubleshooting
• Process Controls Integration
• PCs
• X-Ray Equipment
• Spray Systems
• Touch Screen
• Machines
• Servo Systems
• Automated Conveyor Systems
• Analog / Digital circuits
• Managing Outside Resources for Automation Work
• Troubleshooting Plant Automation
• Control System Design
• Equipment Build
• Equipment Upgrades
• Dismantling Equipment
• Labeling Equipment
• Hydraulic systems
• Pneumatic systems
• Vision systems
• CNC Controllers
• Connecting VFD to control networks.
• Documentation Packages
• Drive Configuration
• Machine Control
• Motor Control
• Process Control
• Setup Automation
• Systems Networking
• Testing
• Field Checkout / Commissioning

Technical

• Fanuc and Siemens CNC
• Robot programming Kuka and Fanuc
• Fanuc Karel Language
• Offline Programming
• Teach Pendant
• Allen Bradley PLCs
• Siemens PLCs
• AutoCAD
• ControlLogix
• DeviceNet
• HMI Programs
• HTML
• Java
• LadderLogic
• PLC-5
• Profibus
• Siemens Step 7 Programming
• Siemens TIA Portal Programming
• Siemens PLC S7
• Siemens 840D Programming
• Siemens PCS7
• Siemens S7-1200
• Siemens S7-300
• VMware
• Wonderware

Education / Training
• Industrial Electricity/Electronics Technology Associates of Applied Science Degree / Southern Union State Community College
• Fanuc CNC Basic and Advanced – TIE Industrial
• Krones TIA Portal Training I-III