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Controls Engineer (221373) BSME / Design, Debug, Install, Commission, Upgrade Manufacturing Systems / Robotics, Welders, Stand-alone, Specialty Machines / Automotive, Defense, Aerospace, Heavy Industry / Michigan

05.16.2023

Highly motivated Controls Engineer with extensive experience designing, implementing, debugging, and improving control systems to drive success with projects and customers. He is a Mechanical Engineer who is skilled in the setup and programming of Fanuc, ABB, Motoman, and Nachi robots. He has designed and implemented control systems for robotic weld cells, stand-alone machines, and specialty machines both for upgrades and new builds. He excels in programming using all the industry software and has very broad application experience. He has worked for both OEMS and engineering companies specializing in the design, build, and integration of manufacturing systems for the automotive, defense, aerospace and heavy industry. His impressive design skills, programming skills, and application experience make him a “Game Changer” for any company that is smart enough to add him to their team! He is a Canadian citizen and can work anywhere in the US. His notable experience includes:

• Responsible for establishing standard maintenance procedures to reduce MTBF(Mean Time Before Failure), MTTR (Mean Time to Repair), and increase OEE (Overall Equipment Efficiency).
• Mentored trades and electricians to adhere to best practices.
• Optimize line efficiency and cycle time reduction projects to increase line throughput.
• Install new equipment to improve line throughput, design and implement all aspects of the control system, and mentor mechanical designs of equipment.
• Developed and implemented multiple automated systems for data tracking/logging using Visual Studios, VBA, and Google Script.
• Designing electrical/hydraulic/pneumatic systems including print sets/component selections and programming for machine upgrades and new builds.
• Developed standard PLC code/system designs for multiple customers.
• Electrical, pneumatic, and hydraulic control system design and programming for Veltri for Chrysler RU Rear Rail assembly line.
Worked with Valiant/Veltri to develop and implement standardized drawing packs, PLC programs, HMI applications, and robot I/O maps to be used for/with Flex N Gate
• Responsible for every aspect of the control portions of multiple projects at once, from quoting and hardware design to PLC/Robot programming and onsite debugging.
• Managing electricians, millwrights, and contractors.

  • Control systems design, programming, commissioning, and debug of:
    • Robotic weld cells
    • Transfer systems
    • Stamping Press lines
    • General automation machines
    • Specialty machines.
  • Setup and programming of:
    • Fanuc RJ3,RJ3iB, and R30iB Robot controllers.
    • ABB S4,S4C,S4C+, IRC5 Robot controllers.
    • Motoman NX100, andDX100 robot controllers.
    • Nachi AR, AX, and FD robot controllers
  • Robotic spot welding, MIG welding, material handling, and sealant application.
  • PLC program development and debugging with Allen Bradley controllers: PLC-5, SLC500, MicroLogix, CompactLogix, and Controllogix.
  • HMI Development using PanelBuilder, FactoryTalk View Studio ME/SE & TIA Portal.
  • Machine Vision design, implementation and debug using TeleDyne Dalsa, Cognex and IFM vision products.
  • Electrical/Hydraulic/Pneumatic CAD Designs using AutoCAD.
  • Microsoft Office Suite including Excel/PowerPoint automation
  • Google Workplace, including automation using GScript
  • Automotive Manufacturing
  • Reducing MTBF (Mean Time Before Failure),
  • Reducing MTTR (Mean Time to Repair)
  • Increasing OEE
  • Designing Electrical, Hydraulic, and Pneumatic Systems
  • Allen Bradley
  • Robotics
  • Pneumatics
  • Industrial Control
  • Automation
  • Control Systems Design
  • VFDs
  • Solidworks
  • Hydraulic Systems
  • Robotic Weld Cells
  • Programming for Machine Upgrades and New Builds
  • Servos
  • Electrical Design
  • Sensors
  • Material Handling
  • Developing Standard PLC Code/System Designs
  • Machinery
  • Mechatronics
  • Troubleshooting
  • Controllers
  • DeviceNet
  • Motion Control
  • Print Sets/Component Selections
  • Process Automation
  • Managing Electricians, Millwrights and Contractors
  • Siemens S7
  • Cognex
  • Motors
  • DCS
  • WCM Tools
  • Machine Vision
  • Electromechanical
  • FactoryTalk View
  • VBA

Education

· Mechanical Engineering Diploma – Mechatronics: Mechanical Engineering -Mechatronics

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