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Mechanical Design Engineer (224834) MSME, BSME / Automotive, Medical, Appliance / Injection Molding, Die Casting, Extrusion / Will Relo

Lead Mechanical Design Engineer with 8+ years of industry experience working with plastic and metal products for automotive, medical, and appliance clients. He has a Masters and Bachelors degree in Mechanical Engineering. He is skilled in transforming detailed technical specifications into efficient, effective, and quality designs and leveraging mechanical engineering techniques, drafting designs, and industry best practices to consistently accomplish project goals. He is practiced in FEA/CAE Analysis and Material Testing. His toolbox includes a wide variety of industry software programs including ABAQUS. Solidworks, ANSYS, NX CAD, ProE, Primavera, CATIA, and more! He assesses long-term objectives and costs when devising solutions and collaborates well with teammates to complete technical projects on time and within budget. He is currently employed as a Lead Mechanical Engineer in a contract role. He is very interested in exploring perm roles and opportunities. He is renting and willing to relocate. His notable experience includes:

• Design of prototype in 3D modeling for electro-mechanical components, including injection molding, Die casting, sheet metals, Plastic, and metal extrusions.
• Performing Lifecycle Cost Analysis
• Perform FEA Finite Element Analysis on new and existing designs for product changes as required in the development and improvement process.
• Material Testing on Plastics and Metal
• Working with Appliance Plastic Components
• Investigating New Technologies and Developing Molding Processes
• Implemented VA/VE for electric meters.
• Performing Comparison Feature / Costs for competitor products.
• Performing CAE Analysis
• Perform activities that include knowledge of and support for the following: mechanical analysis, design, hand calculations, engineering documentation composition, component durability assessment, and production part manufacturing/build and test.
• Implement product test definition criteria per requirements for commercial attributes associated with the producibility/manufacturability of the component.
• Troubleshooting and finding Corrective actions for infield products that experience failures and providing technical support in manufacturing/production site.
• Validating mechanical drawings, BOM, and prototype-based designs for form, fit, and function to the client.
• Analyzing feedback data from customers and suggested product design updates that significantly increase product quality.
• Working with Medical Plastic Components
• Developing Molding Processes
• Performed FEA structural analysis for Components and assemblies for continuous improvement in product design under development/improvement phases.
• Determine root causes and corrective actions for process failures using Fishbone diagrams, FMEA, Gage R&R analysis, and statistical tools.

• Automotive Plastic Components
• Product Design
• Injection Molding Tooling Design
• Designing Injection Molds
• Medical Plastic Component
• Appliance Plastic Components
• Material Testing on Plastics and Metal
• Numerical Analysis
• Performing FEA/CAE Analysis
• Plastic Life Cycle Assessments
• Reverse Engineering
• Part Feasibility
• Testing Molds
• Optimizing Injection Molding Parameters
• Interacting With Client Engineers
• Investigating New Technologies
• Developing Molding Processes
• Developing New Solutions with Existing Technology
• ABAQUS Software
• ANSYS Software
• SolidWorks
• ProE/Creo
• Autodesk Inventor
• NX CAD
• SAP
• Primavera
• Teamcenter
• ArcMap
• ArcGIS Pro
• C, C++
• Python
• 3D Modeling Software
• Pro/Engineer
• AutoCAD
• CATIA
• Solidworks Plastics Standard
• Single Cavity Injection Mold
• Multi Cavity Injection Mold
• Collaborating With Client Engineers
• SPC Statistical Process Control
• Providing Input on New or Alternative Materials
• Acrylic (PMMA)
• Acrylonitrile Butadiene Styrene (ABS)
• Nylon (Polyamide, PA)
• Polycarbonate (PC)
• Polyethylene (PE)
• Polypropylene (PP)
• Thermoplastic Elastomer (TPE)
• Thermoplastic Polyurethane (TPU)
• Rubber
• Latex
• CAD/CAM Programming Experience
• Updating Existing Molds
• Experimental Designs
• Tolerance Analysis
• Tooling Trials
• Improving Yields
• Improving Cycle Times
• Providing Engineering Support
• Injection Molding Processes
• GD&T
• Engineering Change Requests
• Safety Operating Process Manuals
• Total Cost Analysis

CERTIFICATION

• Certified by Diagonal CADD for Professional courses in Mechanical CAD.

EDUCATION

• Master of Science: Mechanical Engineering, 2019- Bradley University, Peoria, IL,
• Bachelor of Engineering: Mechanical Engineering, – Anna University, India