{"id":592,"date":"2020-12-09T18:35:25","date_gmt":"2020-12-09T22:35:25","guid":{"rendered":"https:\/\/mriomega.com\/?p=592"},"modified":"2025-09-05T01:43:13","modified_gmt":"2025-09-05T05:43:13","slug":"production-manager-process-chemical-engineer-186781","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/production-operations-quality\/production-manager-process-chemical-engineer-186781\/","title":{"rendered":"Production Manager \/ Process Engineer (186781)"},"content":{"rendered":"\n

Ever wish you had a Swiss Army Knife on your Engineering Team? Look no further because we are working with a MI-based Chemical Professional with 20+ years of experience in effective design, implementation, operation, and leadership for chemical manufacturing and management systems. He can do it all! He has a a BSChE, and a MBA and is a Six Sigma Green Belt. <\/strong> <\/p>\n\n\n\n

He has a track record of finding hidden value by streamlining operations and supporting processes to address changes in internal and customer needs, which translates into production records, process improvements, and cost savings for his employers! This results-driven self-starter has a proven ability to effectively utilize technology application, personnel development, team building and lead change! <\/strong>His education, skill sets and experience make him a strong addition to any chemical engineering team! He recently completed a contract role and is looking for a perm position supporting chemical operations. His notable experience includes:<\/p>\n\n\n\n

Career History Focus: <\/strong>
Training Operators \/ Daily Plant Operations 35%
Process Design \/ Build \/ Commission 35%
Troubleshooting 30%,<\/strong><\/p>\n\n\n\n

EDUCATION \/ TRAINING<\/strong><\/p>\n\n\n\n

\u2022 MBA <\/strong>
\u2022 Bachelors Chemical Engineering <\/strong>
\u2022 Six Sigma Green Belt <\/strong><\/p>\n\n\n\n

\u2022 Plant daily production record set at 51 melt units on a 40 unit \u201cstretch goal\u201d<\/strong>
\u2022 Plant monthly production record set at 1122 melt units on a 950 unit budget<\/strong>
\u2022 Plant quarterly records set above 3000 melt units
\u2022 Reduced argon furnace idle time by 15% via statistical analysis of Argon supply timing vs. furnace timing<\/strong>
\u2022 Increased productivity 20% <\/strong>when on one gas supply by improving batch cycle timing (Lean: cycle reduction)
\u2022 Saved $80K\/yr by preventing mixing of Argon and Nitrogen gases via the self-designed alarm system<\/strong>
\u2022 Created first generation of P&IDs for Argon and Nitrogen gas control systems
\u2022 Engineering \/ Plant support for a 4 shift, 24\/7 Flammable Solvent Reaction \/ Distillation Facility, union workforce
\u2022 Oversaw eight Process Hazards Analysis (PHA), ten major Management of Change (MOC) initiatives in two years
\u2022 Initiated distillation improvements using self-developed computer model, netting 8% more yield in first pass<\/strong>
Developed Visual Planning Method for Raw Materials and Finished Goods, reducing Working Capital by $700,000<\/strong>
\u2022 Filled standard 2 week orders at 100% using patterns, field information, order predictors; <2 week above 97%<\/strong>
\u2022 Design \/ Implemented 10 Hour Staggered Shift Schedule, reducing Overtime by 50%
\u2022 Designed and tied in $5000 plant built box filling system, avoiding $125,000 capital investment<\/strong>
\u2022 Designed liquid tote dispensing stations, managed station designations within recipe based batch system
\u2022 Designed bottle conveyor layout for use with existing and added equipment, new bottle types<\/p>\n\n\n\n

\u2022 Chemical Plant Operations
\u2022 Extrusion Operations
\u2022 Adhesives \u2013 Adhesives Systems
\u2022 Sealants – Adhesives Systems
\u2022 Consumer Chemicals
\u2022 Industrial Gases
\u2022 Pigments – Millenium Inorganic Chemicals
\u2022 Specialty Chemicals<\/strong>
\u2022 Supervision\/Plant Management
\u2022 Technical Trainer
\u2022 Recipe \/ Methods Development
\u2022 Work Flow Analysis
\u2022 Lean \/ 6 sigma \/ OEE
\u2022 Engineering Team Management
\u2022 Work Planning
\u2022 Creating SOPs
\u2022 Process Safety Management
\u2022 Leading Problem Solving Teams
\u2022 Implementing System Upgrades
\u2022 Increasing Production Capacity
\u2022 Troubleshooting Process Units
\u2022 Optimizing Processes
\u2022 Increasing Yield
\u2022 Training Operators
\u2022 Reducing Operation Costs
\u2022 Using Six Sigma Projects \/ Tools
\u2022 Troubleshooting Equipment
\u2022 Capital Project Execution
\u2022 Managing Multiple Projects
\u2022 Working with Plant Maintenance
\u2022 Using Statistical Process Control
\u2022 BOMs
\u2022 Chemical Process Modeling
\u2022 Running Simulations
\u2022 AutoCAD
\u2022 SPCC Software
\u2022 Design\/evaluation of process unit operations<\/p>\n","protected":false},"excerpt":{"rendered":"

Ever wish you had a Swiss Army Knife on your Engineering Team? Look no further because we are working with a MI-based Chemical Professional with 20+ years of experience in effective design, implementation, operation, and leadership for chemical manufacturing and management systems. He can do it all! He has a a BSChE, and a MBA…<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[311],"tags":[82,144,255,296],"class_list":["post-592","post","type-post","status-publish","format-standard","hentry","category-production-operations-quality","tag-mba","tag-green-belt","tag-sealants","tag-production-manager"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/592","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/comments?post=592"}],"version-history":[{"count":4,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/592\/revisions"}],"predecessor-version":[{"id":596,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/592\/revisions\/596"}],"wp:attachment":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/media?parent=592"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/categories?post=592"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/tags?post=592"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}