{"id":3716,"date":"2026-01-05T16:44:43","date_gmt":"2026-01-05T20:44:43","guid":{"rendered":"https:\/\/mriomega.com\/?p=3716"},"modified":"2026-01-06T15:38:45","modified_gmt":"2026-01-06T19:38:45","slug":"senior-process-engineer-297679-bscheme-green-belt-controls-dcs-capex-projects-psm-chemical-processing-compounding-will-relo","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/engineering\/senior-process-engineer-297679-bscheme-green-belt-controls-dcs-capex-projects-psm-chemical-processing-compounding-will-relo\/","title":{"rendered":"Senior Process Engineer (297679) BSChemE, Green Belt \/ Controls, DCS, CAPEX Projects, PSM, Chemical Processing, Compounding \/ Will relo"},"content":{"rendered":"\n<p><\/p>\n\n\n\n<p class=\"has-white-color has-vivid-cyan-blue-background-color has-text-color has-background has-link-color wp-elements-e6ca9f11c9cb2cbd1e7240fcc7099db5\">B<strong>attle-tested senior chemical and process engineering leader<\/strong> with more than <strong>20 years of delivering measurable results inside complex, high-risk manufacturing environments<\/strong>. He is the engineer plants rely on when <strong>throughput is constrained, quality is unstable, controls are underperforming, or a startup cannot fail<\/strong>.\u00a0\u00a0He combines <strong>deep process expertise<\/strong> (polymers, acetylation, compounding, extrusion, coatings), <strong>advanced DCS and automation mastery (DeltaV, PID optimization)<\/strong>, and <strong>strong PSM \/ MOC leadership<\/strong> to quickly stabilize operations and improve EBITDA. Bruno has successfully <strong>launched greenfield facilities, turned around underperforming units, led multi-million-dollar CAPEX projects, and rebuilt SOPs, control strategies, and operator discipline<\/strong> in both U.S. and international plants.<\/p>\n\n\n\n<p>What separates him is his ability to <strong>bridge engineering, operations, and maintenance<\/strong>\u2014earning credibility on the floor while driving data-backed decisions at the leadership level. His work consistently results in <strong>higher yields, reduced waste and energy usage, faster startups, fewer quality complaints, and audit-ready compliance<\/strong>.\u00a0<strong>If you need a plug-and-play technical leader who can fix problems fast, protect safety, and drive sustainable performance, he is that hire.<\/strong>\u00a0<\/p>\n\n\n\n<p>He brings a rare combination of:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Deep process engineering<\/strong><\/li>\n\n\n\n<li><strong>DCS \/ automation expertise<\/strong><\/li>\n\n\n\n<li><strong>PSM &amp; compliance leadership<\/strong><\/li>\n\n\n\n<li><strong>CAPEX execution<\/strong><\/li>\n\n\n\n<li><strong>Operator-level credibility<\/strong><\/li>\n<\/ul>\n\n\n\n<p><strong>WHAT HE DOES BETTER THAN MOST<\/strong><\/p>\n\n\n\n<p><strong>\u2714<\/strong><strong> Fixes Bottlenecks &amp; Throughput Loss<\/strong><br>Identifies constraints quickly, rebuilds control strategies, and restores production rates without adding headcount.<\/p>\n\n\n\n<p><strong>\u2714<\/strong><strong> Stabilizes Complex Chemical Processes<\/strong><br>Expert in polymerization, acetylation, compounding, extrusion, esterification, flotation, and coatings.<\/p>\n\n\n\n<p><strong>\u2714<\/strong><strong> Drives EBITDA Through Engineering<\/strong><br>Reduces waste, energy use, startup losses, quality escapes, and consumables through disciplined Six Sigma execution.<\/p>\n\n\n\n<p><strong>\u2714<\/strong><strong> Leads Where Safety &amp; Compliance Matter<\/strong><br>Trusted owner of <strong>PSM, MOC, PSSR, HAZOPs<\/strong>, and mechanical integrity in regulated environments.<\/p>\n\n\n\n<p><strong>\u2714<\/strong><strong> Bridges Engineering, Operations &amp; Maintenance<\/strong><br>Speaks all three languages\u2014earning buy-in from operators, techs, engineers, and leadership.<\/p>\n\n\n\n<p><strong>TECHNICAL DEPTH (SHORT LIST)<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Processes:<\/strong> Polymerization, PET, Polyurethane, Acetylation, Compounding, Extrusion, Coatings<\/li>\n\n\n\n<li><strong>Controls:<\/strong> DeltaV DCS, PID optimization, SPC, DOE, Fuzzy Logic<\/li>\n\n\n\n<li><strong>Safety:<\/strong> PSM, MOC, PSSR, HAZOPs, Mechanical Integrity<\/li>\n\n\n\n<li><strong>CI Tools:<\/strong> Six Sigma (GB), DMAIC, Cp\/Cpk, Pareto, Root Cause<\/li>\n\n\n\n<li><strong>Systems:<\/strong> SAP, Ultimo CMMS, MES integration<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><td><strong>Industry Pain Point<\/strong><\/td><td><strong>How Bruno Solves It<\/strong><\/td><\/tr><\/thead><tbody><tr><td>Chronic bottlenecks &amp; lost capacity<\/td><td>Constraint analysis, PID optimization, control strategy redesign<\/td><\/tr><tr><td>Unstable startups &amp; slow ramp-ups<\/td><td>SOPs, SPC, Cp\/Cpk, operator training, startup discipline<\/td><\/tr><tr><td>Poor DCS performance<\/td><td>DeltaV optimization, PID tuning, expert\/fuzzy logic systems<\/td><\/tr><tr><td>High scrap, waste &amp; energy costs<\/td><td>Six Sigma DMAIC, material reconciliation, energy balances<\/td><\/tr><tr><td>Audit fatigue (PSM, ISO, IATF, GMP)<\/td><td>Builds audit-ready systems, documentation, and behaviors<\/td><\/tr><tr><td>CAPEX overruns<\/td><td>Owns projects end-to-end with clear ROI and execution control<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Leading <strong>MOC initiatives,<\/strong> improving specialty grade quality performance<\/li>\n\n\n\n<li>Removed production bottlenecks, restoring throughput and rate recovery<\/li>\n\n\n\n<li>Eliminated inventory variances impacting EBITDA<\/li>\n\n\n\n<li><strong>Commissioned greenfield acetylation facility<\/strong><\/li>\n\n\n\n<li>Drove mechanical completion from <strong>24% \u2192 100% in 12 weeks<\/strong> (no extra resources)<\/li>\n\n\n\n<li>Delivered <strong>100% first-pass quality<\/strong> in the first month of production<\/li>\n\n\n\n<li>Led PSM, vessel registration, Ultimo CMMS integration, SAT\/FAT<\/li>\n\n\n\n<li>Led <strong>$2M+ CAPEX<\/strong> tied to yield, water reduction, and semiconductor standards<\/li>\n\n\n\n<li>Cut customer complaints <strong>10%<\/strong> and overtime <strong>60%<\/strong><\/li>\n\n\n\n<li>Managed <strong>47+ direct\/indirect reports<\/strong> in specialty thermoplastics<\/li>\n\n\n\n<li>Increased rPET throughput <strong>360 \u2192 420 TPD<\/strong><\/li>\n\n\n\n<li>Delivered <strong>5% energy savings<\/strong> and <strong>10% waste reduction<\/strong><\/li>\n\n\n\n<li>Reduced startup stabilization time <strong>10%<\/strong> through operator training<\/li>\n\n\n\n<li>Managed <strong>80+ union employees<\/strong> across polyurethane foam operations<\/li>\n\n\n\n<li>Implemented DeltaV and plant-wide KPIs<\/li>\n\n\n\n<li>Expanded exports and grew the customer base <strong>30%<\/strong><\/li>\n<\/ul>\n\n\n\n<p><strong>Education and Training<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Bachelor of Science: Chemical and Systems Engineering \/ Instituto Tecnol\u00f3gico Y De Estudios Superiores De Monterrey &#8211;<\/strong> <strong>Monterrey, N.L<\/strong><\/li>\n\n\n\n<li><strong>Six Sigma Green Belt \/ I.T.E.S.M. (certified) &amp; Breakthrough Management Group (Double Certification)\uf0b7 #HRJ#2490defe-184d-4a30-a6d1-fb936acb1980#<\/strong><\/li>\n\n\n\n<li><strong>Process Safety Management Compliance Overview \/ ABS Group<\/strong><\/li>\n\n\n\n<li><strong>Principles of Lean Manufacturing \/ ASARCO LLC<\/strong><\/li>\n\n\n\n<li><strong>Sampling Theory, Sampling Practices \/ Colorado School of Mines<\/strong><\/li>\n<\/ul>\n\n\n\n<p><strong>COMPETENCIES<\/strong><\/p>\n\n\n\n<p>\u2022 Chemical Plant Operations<br>\u2022 Process Engineering<br>\u2022 Compounding Operations<br>\u2022 Extrusion Operations<br>\u2022 PET, Polyurethane, Thermoplastics, And Commercial Resins<br>\u2022 Polymerization<br>\u2022 Polyurethane Foam Manufacturing<br>\u2022 Esterification and Polycondensation Units<br>\u2022 Epoxy Coating Operations<br>\u2022 Flotation and Sedimentation Processes<br>\u2022 Address Bottlenecks<br>\u2022 Improved Throughput and Production Rate Recovery<br>\u2022 Eliminate Inventory Variances<br>\u2022 Optimizing Material Reconciliation Processes<br>\u2022 Greenfield Acetylation Facility<br>\u2022 PSM, MOC, PSSR, ISO 9000, and IATF 16949<br>\u2022 DCS Control Strategies<br>\u2022 Delta V Control System<br>\u2022 Optimizing PID Controllers<br>\u2022 GMP<br>\u2022 CAPEX Projects<br>\u2022 Energy Savings<br>\u2022 Waste Reduction<br>\u2022 Reducing Startup Stabilization Time<br>\u2022 Crushing, Milling, Grinding<br>\u2022 Monitoring Plant Performance Data<br>\u2022 Troubleshooting Equipment Problems<br>\u2022 Troubleshooting Process Unit Problems<br>\u2022 Identify Production Plan Threats<br>\u2022 Identify Opportunities for Margin, Energy Improvements<br>\u2022 Optimizing Processes<br>\u2022 Reducing Operation Costs<br>\u2022 Planning Plant Outages<br>\u2022 Reducing Quality Complaints<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Battle-tested senior chemical and process engineering leader with more than 20 years of delivering measurable results inside complex, high-risk manufacturing environments. He is the engineer plants rely on when throughput is constrained, quality is unstable, controls are underperforming, or a startup cannot fail.\u00a0\u00a0He combines deep process expertise (polymers, acetylation, compounding, extrusion, coatings), advanced DCS and&#8230;<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1427,307,311],"tags":[53,144,272,500,561,1698,1699],"class_list":["post-3716","post","type-post","status-publish","format-standard","hentry","category-instrumentation-controls","category-engineering","category-production-operations-quality","tag-controls","tag-green-belt","tag-dcs","tag-capex-projects","tag-psm","tag-bscheme","tag-chemical-processing"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/3716","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/comments?post=3716"}],"version-history":[{"count":1,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/3716\/revisions"}],"predecessor-version":[{"id":3717,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/3716\/revisions\/3717"}],"wp:attachment":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/media?parent=3716"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/categories?post=3716"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/tags?post=3716"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}