{"id":2845,"date":"2024-07-15T16:39:44","date_gmt":"2024-07-15T20:39:44","guid":{"rendered":"https:\/\/mriomega.com\/?p=2845"},"modified":"2025-09-05T01:39:51","modified_gmt":"2025-09-05T05:39:51","slug":"manufacturing-robotics-engineer-253071-automotive-bsme-six-sigma-programming-robots-plcs-hmis-camera-systems-welding-systems-motoman-fanuc-yaskawa-yshin-robots-dayton-cincinnati-o","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/engineering\/manufacturing-robotics-engineer-253071-automotive-bsme-six-sigma-programming-robots-plcs-hmis-camera-systems-welding-systems-motoman-fanuc-yaskawa-yshin-robots-dayton-cincinnati-o\/","title":{"rendered":"Manufacturing \/ Robotics Engineer (253071) Automotive \/ BSME, Six Sigma \/ Programming Robots, PLCs, HMIs, Camera Systems, Welding Systems\/ Motoman, Fanuc, Yaskawa, Yshin Robots \/ Dayton, Cincinnati OH Area"},"content":{"rendered":"\n

Hands-on Controls \/ Manufacturing Engineer with a reputation for taking on whatever is needed to get the job done right with minimal supervision. He is a BSME and is Six Sigma Trained.<\/strong> His is highly skilled with multiple robotic types and platforms<\/strong>. He has developed the required skills (PLC programming, maintenance troubleshooting, milling, etc.) to improve all processes and sourced all required equipment, manufacturing processes, and tooling for required projects. He utilizes lean manufacturing techniques to provide manufacturing with the best work cell possible and has continued to improve the work cell with manufacturing\u2019s input during production.
<\/p>\n\n\n\n

As a manufacturing engineer, he learned how to both create new machines as well as improve existing machinery <\/strong>for the evolving needs of production. He is currently employed but his company continues to move manufacturing to Mexico and he is interested in confidentially exploring new opportunities in the Dayton, Cincinnati areas. <\/strong>His notable experience includes:<\/p>\n\n\n\n

\u2022 Programming of six-axis robots, Omron and Allen Bradley PLCs, and HMIs
\u2022 Development of floor work cells(including time studies, work balance, ergonomics, etc.) for several $14+ million-dollar programs.<\/strong>
\u2022 Utilization of sensors(color, laser, vision) to poke yoke defects.
\u2022 Interface with customers and vendors.
\u2022 Electrical and mechanical troubleshooting of equipment for both maintenance purposes and improvement purposes
\u2022 Quoting of engineering costs for new projects and project revisions
\u2022 Mechanical and electrical troubleshooting of robotic welding, pneumatic, ultrasonic welding, and vibration welding equipment.
\u2022 Developed 3D CAD models(CATIA, SOLIDWORKS, INVENTOR) and prints for new and modified parts.
\u2022 Debug and Process Improvement of fixturing and custom testing machinery<\/strong>
\u2022 Traveled to Telamon\u2019s Mexico facility to modify equipment to run multiple parts with quick changeover capability.
o This saved $15,000 by eliminating the need to build a new test machine.<\/strong>
\u2022 Developed PFMEAs for future projects based on quoted information.
\u2022 Oversaw building of a $100K robotic soldering system<\/strong> to solder wires to slider switches.
\u2022 Programmed and debugged a Keyence laser marking system to mark plastic connectors prior to assembly.
\u2022 *Validated and modified an Apollo Seiko Soldering Robot.
\u2022 Programmed Motoman robots and Omron PLCs to change welding robot operation from a spray lubricant to a nozzle dip.
o This eliminated the replacement of $600 spray valves.<\/strong>
\u2022 Revised an outdated weld jig and integrated it into an existing line to improve line TACT time.
\u2022 Used CATIA to design and build an end of line Cognex Camera system to evaluate correct part presence.
\u2022 Revised machine weld sequence and operation to improve tact time from 110 to 82 seconds.<\/strong>
\u2022 Integrated sensors into an existing line for error prevention.
\u2022 Established process plan, quoted equipment, and oversaw installation of a $2M welding jig project.<\/strong>
\u2022 Electrical and mechanical troubleshooting of robotic welding lines for defects and maintenance issues.
\u2022 Developed spreadsheets to analyze work cell balance and improved workflow based on actual cycles.
\u2022 Used AutoCAD to develop cell layouts on the production floor.
\u2022 Programmed Fanuc six axis robots for sonic weld assembly of a plastic console.
\u2022 Programmed Cognex cameras to detect missing components.
\u2022 Troubleshot vibration welders, 20 and 40 khz sonic welders, heat stake machines, and pneumatic clip installation machines.
\u2022 Wrote custom programming for Yushin pick and place robots.
o One program eliminated two operators per shift from a job, resulting in a $60,000 savings.<\/strong>
\u2022 Cost justified part assembly methods such as hot melt gluing vs. ultrasonic welding.
o This resulted in a $0.50 per part savings after a 1 \u00bd year payback.<\/strong>
\u2022 Error proofed a project with brackets for $600; sensors would have cost $2000.<\/strong>
\u2022 Reworked a production cell to remove one operator per shift.<\/strong>
\u2022 Completed six sigma training.<\/p>\n\n\n\n

\u2022 Factory Automation
\u2022 Automated Welding Applications
\u2022 Automotive Automation
\u2022 General Manufacturing Automation
\u2022 Programmed PLCS and HMIs
\u2022 Allen Bradley Studio 5000 Software
\u2022 Oversaw Build of a $100K Robotic Soldering System
\u2022 Programming \/ Debugging a Keyence Laser Marking System
\u2022 Build An End of Line Cognex Camera System
\u2022 Reprogram Welding Transfer Line
\u2022 Automatic Assembly Machines
\u2022 Automated Transfer Lines
\u2022 HMI – Human Machine Interface
\u2022 Industrial Process Automation Integration
\u2022 Configures\/Tests\/Debugs System Network and Data Acquisition Equipment Designs
\u2022 Developing Cabinet Drawing Layouts
\u2022 PLC Programming \/ Troubleshooting
\u2022 Touch Screen
\u2022 Analog circuits
\u2022 Pneumatic systems
\u2022 FlexPicker Robots
\u2022 Material Handling Robots
\u2022 Welding Robots
\u2022 Inspection Robots
\u2022 Assembly Robots
\u2022 Gantry Robots
\u2022 Writing Custom Programming for Pick and Place Robots
\u2022 Troubleshoot Robotic Welding Lines
\u2022 Programming Six Axis Robots
\u2022 Dismantling Equipment
\u2022 Documentation Packages
\u2022 Equipment Upgrades
\u2022 Troubleshooting Plant Automation
\u2022 Developing Cell Layouts
\u2022 Soldering Robot
\u2022 Wire Harness Testing
\u2022 Designed a Build Fixture
\u2022 Omron PLCs
\u2022 20 and 40 khz Sonic Welders
\u2022 Vibration Welders
\u2022 Motoman Robots
\u2022 Fanuc Robots
\u2022 Yshin Robots
\u2022 Yaskawa Robots
\u2022 Teach Pendant
\u2022 Troubleshooting Robotics
\u2022 Allen Bradley PLCs
\u2022 Rockwell PLCs
\u2022 OMRON PLCs
\u2022 CNC Equipment
\u2022 Cognex Camera system
\u2022 Programming Cameras
\u2022 Standardized Work for Cells
\u2022 Analyze Work Cell Balance
\u2022 Improved Workflow
\u2022 Designed Brackets and Tooling
\u2022 AutoCAD
\u2022 STUDIO5000
\u2022 CATIA
\u2022 INVENTOR
\u2022 Allen Bradley PLC Ladder Logic
\u2022 Fanuc Karel Language
\u2022 Cost Justified, Sourced, Trialed, and Installed All Production Molds
\u2022 Making Technical Recommendations
\u2022 Optimizing Injection Molds
\u2022 Heat Stake Machines
\u2022 Pneumatic Clip Install Machines.
\u2022 PFMEA
\u2022 Developing BOMs and Routings
\u2022 Reworking a Production Cell<\/p>\n\n\n\n

EDUCATION<\/strong>
\u2022 Bachelors Mechanical Engineering \/ BSME, Purdue University (1995)
\u2022 Six Sigma Training<\/p>\n","protected":false},"excerpt":{"rendered":"

Hands-on Controls \/ Manufacturing Engineer with a reputation for taking on whatever is needed to get the job done right with minimal supervision. He is a BSME and is Six Sigma Trained. His is highly skilled with multiple robotic types and platforms. He has developed the required skills (PLC programming, maintenance troubleshooting, milling, etc.) to…<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[307,308,311],"tags":[32,34,59,134,210,385,537,777,787,790,1174,1175,1177,1178],"class_list":["post-2845","post","type-post","status-publish","format-standard","hentry","category-engineering","category-controls-automation","category-production-operations-quality","tag-bsme","tag-automotive","tag-robots","tag-six-sigma","tag-robotics","tag-programming","tag-manufacturing-engineer","tag-yaskawa","tag-hmis","tag-plcs","tag-camera-systems","tag-welding-systems","tag-yshin","tag-project"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/2845","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/comments?post=2845"}],"version-history":[{"count":1,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/2845\/revisions"}],"predecessor-version":[{"id":2846,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/2845\/revisions\/2846"}],"wp:attachment":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/media?parent=2845"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/categories?post=2845"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/tags?post=2845"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}