{"id":2740,"date":"2024-05-21T16:09:31","date_gmt":"2024-05-21T20:09:31","guid":{"rendered":"https:\/\/mriomega.com\/?p=2740"},"modified":"2025-09-05T01:39:54","modified_gmt":"2025-09-05T05:39:54","slug":"production-engineering-manager-209105-bsme-foundy-casting-extrusion-stamping-machining-welding-automotive-aerospace-military-heavy-eqpt-truck-looking-in-wi","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/engineering\/production-engineering-manager-209105-bsme-foundy-casting-extrusion-stamping-machining-welding-automotive-aerospace-military-heavy-eqpt-truck-looking-in-wi\/","title":{"rendered":"Production \/ Engineering Manager (209105) BSME \/ Foundry, Casting, Extrusion, Stamping, Machining, Welding \/ Automotive, Aerospace, Military, Heavy Eqpt, Truck \/ Looking in WI"},"content":{"rendered":"\n

Engineering and Production Manager with 20 years of experience providing technical leadership and program management in a number of industries with a focus on manufacturing and engineering for military, automotive, and aerospace products. He is a BSME and holds 6 US Patents for innovation. <\/strong>Carl has performed CPR on failing organizations to produce profits! He improves operations, processes and internal\/external relationships! His track record is in a word, IMPRESSIVE! This “Game Changer” is accomplished in all aspects of product management, engineering organization development, manufacturing optimization, quality engineering, and client-facing situations. The numbers say it all! He is actively seeking a new opportunity in Wisconsin and is willing to relocate. Move quickly or this opportunity will be gone! His impressive work history includes:<\/p>\n\n\n\n

\u2022 Led process improvement eliminating all engineering and manufacturing scrap issues that caused late customer deliveries.
\u2022 Freed up 40% of the manufacturing space for future growth
\u2022 Generated an increase in EBITDA from 5% to 15% in 3 years.<\/strong>
\u2022 Generated sales and profitability records and increased sales from $600K per month to $1,500K per month in less than 3 years.<\/strong>
\u2022 Led initiatives that improved manufacturability and gross margins by 18 percentage points across all location product mixes.<\/strong>
\u2022 Eliminated 5 months backlog and late shipments to customers and improved on-time delivery from 0% to 99% in the first year.<\/strong>
\u2022 Introduced new workflow processes to slash new job output times by 70% while also eliminating rework in machining services.
\u2022 Built a best practices organization in casting and machining services to compete in new world markets producing 250+ alloys.
\u2022 Reengineered current setups to generate a 30% average increase in mold revenue while only increasing mold costs 15%.<\/strong>
\u2022 Optimized dip room to attain 30% improvement in mold\/output productivity, increased efficiencies, and reduced costs.<\/strong>
\u2022 Rapid Production Efficiency: Developed manufacturing innovations that slashed lead times from 3 months to 3 days, <\/strong>enhancing customer satisfaction and operational flexibility.
\u2022 Financial and Operational Turnaround: Implemented lean manufacturing and Six Sigma processes to dramatically reduce work-in-process inventory, freeing significant manufacturing space for growth, and tripling EBITDA within 3 years.
\u2022 Patent and Design Leadership: Designed and patented innovative ramp concepts using truss geometry, positioning as a leader in engineering innovation and intellectual property.
\u2022 Engineering Excellence and Revenue Growth: Reengineered operational processes to significantly increase mold revenue while maintaining cost efficiency, directly contributing to a substantial boost in profitability.
\u2022 Strategic Business Growth: Drove substantial company growth through strategic enhancements in manufacturing processes and client engagement, achieving over 30% net margins and establishing competitive edge against producers.
\u2022 New Market Penetration and Revenue Expansion: Led initiatives that expanded the customer base and drove significant sales growth, increasing annual sales by over 120% through strategic product development and market diversification.<\/p>\n\n\n\n

\u2022 Foundry Operations
\u2022 Metal Casting Operations
\u2022 High Volume CNC Machining Operations
\u2022 Extrusion Operations
\u2022 Metal Finishing Operations
\u2022 Robotic Trimming Operations
\u2022 Stamping Operations
\u2022 Pressing Operations
\u2022 Adjusting Production Schedules
\u2022 Establishing Production Sequences
\u2022 Manufacturing Operations
\u2022 Cell Manufacturing Operations
\u2022 Blending Operations
\u2022 Welding Operations
\u2022 Assembly Operations
\u2022 Fabrication Operations
\u2022 Coating Operations
\u2022 Forming Operations
\u2022 Injection Molding Operations
\u2022 Automotive \/ Component Manufacturing
\u2022 Aerospace \/ Component Manufacturing
\u2022 Coatings Manufacturing
\u2022 Equipment Parts \/ Component Manufacturing
\u2022 Military Equipment Manufacturing
\u2022 Fabricated Metal, and Machinery Manufacturing
\u2022 Truck \/ Heavy Equipment Manufacturing
\u2022 Shot Blasting Operations
\u2022 Fabrications Operations
\u2022 Heat Treat Operations
\u2022 Painting Operations
\u2022 Technical Solutions & Implementation
\u2022 Quality Assurance & Process Improvements
\u2022 Data Analysis & Executive Reporting
\u2022 Non Destructive Testing
\u2022 Fluorescent Penetrant Inspection
\u2022 5S Methodologies & Lean Initiatives
\u2022 Test Facilities & Testing Programs
\u2022 Program & Technical Project Management
\u2022 Strategic Planning & Effective Execution
\u2022 Systems Engineering & Process Improvement
\u2022 Team Building, Leadership & Development
\u2022 Project Financial Controls & Forecasting
\u2022 Negotiations, Contracts & Product Management
\u2022 Metrology Lab Operations & Standards Management<\/p>\n\n\n\n

Awards & Recognition<\/strong>
\u2022 6 US Patents Granted or Pending<\/p>\n\n\n\n

Technical Skills<\/strong>
\u2022 NX Unigraphics, Solidworks including FEA, Microsoft Office Suite: Word, Excel, Outlook, PowerPoint,<\/p>\n\n\n\n

Training, Licenses & Certifications<\/strong>
\u2022 Registered Professional Engineer, Wisconsin. #27375-6<\/p>\n\n\n\n

Education<\/strong>
\u2022 Bachelor of Science in Mechanical Engineering Technology \/ Milwaukee School of Engineering<\/p>\n","protected":false},"excerpt":{"rendered":"

Engineering and Production Manager with 20 years of experience providing technical leadership and program management in a number of industries with a focus on manufacturing and engineering for military, automotive, and aerospace products. He is a BSME and holds 6 US Patents for innovation. Carl has performed CPR on failing organizations to produce profits! He…<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[307,311],"tags":[32,34,117,118,138,152,161,182,296,346,557,1082,1083],"class_list":["post-2740","post","type-post","status-publish","format-standard","hentry","category-engineering","category-production-operations-quality","tag-bsme","tag-automotive","tag-machining","tag-stamping","tag-aerospace","tag-casting","tag-truck","tag-engineering-manager","tag-production-manager","tag-extrusion","tag-military","tag-foundy","tag-heavy-eqpt"],"acf":[],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t