{"id":2410,"date":"2024-01-31T15:56:18","date_gmt":"2024-01-31T19:56:18","guid":{"rendered":"https:\/\/mriomega.com\/?p=2410"},"modified":"2025-09-05T01:40:34","modified_gmt":"2025-09-05T05:40:34","slug":"senior-quality-engineer-manager-230294-bsme-aseng-green-belt-automotive-manufacturing-machining-forging-assembly-heat-treat-injection-molding-will-relo","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/production-operations-quality\/senior-quality-engineer-manager-230294-bsme-aseng-green-belt-automotive-manufacturing-machining-forging-assembly-heat-treat-injection-molding-will-relo\/","title":{"rendered":"Senior Quality Engineer\/Manager (230294) BSME, ASEng, Green Belt \/ Automotive, Manufacturing \/ Machining, Forging, Assembly, Heat Treat, Injection Molding \/ Will Relo"},"content":{"rendered":"\n

Quality Engineering Leader with 7+ years of supporting manufacturing quality in Automotive and Motorcycle\/Powersports. He has a Bachelors in Mechanical Engineering and an Associate in Engineering Science. He is also a Six Sigma Green Belt who is actively working on his Black Belt certification. His operations experience includes machining, forging, assembly, fabrication, heat treating and injection molding processes.<\/strong> <\/p>\n\n\n\n

He is skilled with CMM Programming using PC-dmis, Camio, and CMM manager software. He has led a Quality Team of 2 auditors, 10 inspectors, and 1 supervisor. This Game Changer is employed as a Senior Quality Engineer but is interested in confidentially exploring new Quality opportunities in manufacturing.<\/strong> He brings leadership skills, a solid track record of experience, and process\/product improvements with him to a new employer. He is willing to relocate for the right opportunity.<\/strong> His notable experience includes:<\/p>\n\n\n\n

\u2022 Improved one of the main production department\u2019s efficiency using fishbone diagrams and 5 whys tools along with process mapping while taking a team-driven approach.
\u2022 Established product process parameters to better control and maintain conformity of the product from initial design to PPAP.
\u2022 Responsible for supporting the APQP process in every phase by submitting process flow, control plans, PFMEA, design review, and material performance documents.
\u2022 Created Product Family Matrix, Stream Value Maps, and Action Priority Matrix to support the continuous improvement effort in a team setting.
\u2022 Updated and supported the distribution of plan layouts during capacity and process flow changes using AutoCAD.
\u2022 Created 8-D reports and performed process audits to close SCAR requests from customers when subjected to customer-supplier quality audits.
\u2022 Reduced the number of open non-conforming reports by 70% by investigating and systemically closing each open report with proper disposition.
\u2022 Provided feedback and support to the CMM inspection team regarding measuring routine and data results.
\u2022 Created 8-D Reports using tools such as 5-whys, Fish Bone Diagrams, and Process Audits to close SCAR requests from customers as part of external quality supplier audits.
\u2022 Review and gather PPAP-required items to meet customer-specific requirements.
\u2022 Using fishbone diagrams and 5 whys tools I achieved:
o Increased efficiency by 60%,
o Reduced scrap by 16% as percent of sales<\/strong>
\u2022 Completed and submitted ISIR, APQP, FAI, and PPAP required documents per AIAG standards for automotive customers.
\u2022 Recorded injection mold parameters for polycarbonate injection molded windshields.
\u2022 Managed key performance indicators by tracking defects, on-time delivery, new product launches, supplier scorecards, and customer complaints.
\u2022 Managed the process to update the CMM Camio software to the most current version and the retrofit of the LK CMM machine to enable scanning using a probe on a 5-axis rotating head.
\u2022 Created robust and repeatable CMM programs using strategic planning.
\u2022 Used SolidWorks to validate engineering drawings, product designs and inspection fixtures.
\u2022 Reduced lead time for CMM inspection by 70% by managing all inspection requests.<\/strong>
\u2022 Trained quality auditors to operate our CMM by creating training procedure documents.
\u2022 Developed and designed automation programs along with documentation for the 3D laser scanner that were easy to replicate and simple to execute.
\u2022 Reduced the lead time for CMM inspection by 75%<\/strong> by adapting to changes in priorities.
\u2022 Contributed to the APQP process by assisting in the development of the process flow, control plans, and PFMEA for the R&D department.<\/p>\n\n\n\n

\u2022 OEM Manufacturing
\u2022 Machining Operations
\u2022 EDM Electrical Discharge Machining
\u2022 Tube Mfg. Operations
\u2022 Forging Operations
\u2022 Blasting Operations
\u2022 Assembly Operations
\u2022 Welding Operations
\u2022 Fabrications Operations
\u2022 Heat Treat Operations
\u2022 Packaging Assembly
\u2022 Injection Molding Operations
\u2022 Metal Finishing Operations<\/strong><\/p>\n\n\n\n

Competencies<\/strong>
\u2022 Quality Management Experience
\u2022 Supplier Validation \/ Qualification
\u2022 Tooling Quality
\u2022 Trained Quality Auditors
\u2022 Created Work Instructions
\u2022 Submitting Process Flow, Control Plans, PFMEA, Design Review
\u2022 Action Priority Matrix
\u2022 Process Flow Changes
\u2022 Process Audits
\u2022 Disposition of Non-Conforming Product Requests
\u2022 CAPA
\u2022 Supplier Score Cards
\u2022 Identify High Risk Suppliers
\u2022 Improve the Manufacturing Process
\u2022 Validate Engineering Drawings
\u2022 Validated Inspection Fixtures and Gages
\u2022 Using Quality Database Systems
\u2022 Process Control Quality Experience
\u2022 Creating SOP Training
\u2022 Shop Floor Process Quality
\u2022 Using CMM Equipment
\u2022 CMM Programming
\u2022 Geomagic Control
\u2022 PC-Dmis
\u2022 SolidWorks
\u2022 Quality Training Experience
\u2022 Production Quality experience
\u2022 Performing Internal Quality system audits
\u2022 Component Design Review
\u2022 ISIR Submissions
\u2022 Statistical Investigations
\u2022 Documenting Initial Submissions
\u2022 Conducting Trial Fit \/ Function
\u2022 Using Control Plans
\u2022 Process Flow Diagrams
\u2022 Pareto Charts
\u2022 PFMEA
\u2022 Statistical Process Control (SPC)
\u2022 5S \/ 6S
\u2022 8D
\u2022 Troubleshooting Root Cause
\u2022 Implementing Corrective Actions
\u2022 ISO9001
\u2022 ISO Auditing
\u2022 Working With Lean Teams
\u2022 Implementing Continuous improvement
\u2022 NADCAP
\u2022 New Process Development
\u2022 Generating Process Control Charts
\u2022 Process Improvement
\u2022 Optimizing Manufacturing Processes
\u2022 Product Reject \/ Defect Investigations
\u2022 Fluent in Spanish
\u2022 Recommending Specification Revisions
\u2022 Reducing Scrap
\u2022 De-bottlenecking Processes
\u2022 First Article Inspection FAI
\u2022 Tracking Defects Per Unit
\u2022 Reducing Manufacturing Cycle Time
\u2022 Directing Quality Techs
\u2022 APQP
\u2022 Gage R&R
\u2022 GD&T
\u2022 PPM Reduction
\u2022 ERP Software<\/p>\n\n\n\n

Education \/ Certifications<\/strong>
\u2022 Bachelor of Science in Mechanical Engineering December 2015 \/ University of Illinois at Chicago (UIC)
\u2022 Associate Degree in Engineering Science December 2009 \/ Harold Washington College, Chicago, IL
\u2022 PC-DMIS for CMM 1O1, HEXAGON Manufacturing Intelligence, 2017
\u2022 Geomagic Control X, 3D Systems, 2018
\u2022 Six Sigma Green Belt Certification \/ Black Belt in process<\/p>\n","protected":false},"excerpt":{"rendered":"

Quality Engineering Leader with 7+ years of supporting manufacturing quality in Automotive and Motorcycle\/Powersports. He has a Bachelors in Mechanical Engineering and an Associate in Engineering Science. He is also a Six Sigma Green Belt who is actively working on his Black Belt certification. His operations experience includes machining, forging, assembly, fabrication, heat treating and…<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[311],"tags":[32,34,106,117,144,158,499,807],"class_list":["post-2410","post","type-post","status-publish","format-standard","hentry","category-production-operations-quality","tag-bsme","tag-automotive","tag-assembly","tag-machining","tag-green-belt","tag-heat-treat","tag-forging","tag-aseng"],"acf":[],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t