{"id":2061,"date":"2023-06-27T11:51:37","date_gmt":"2023-06-27T15:51:37","guid":{"rendered":"http:\/\/mriomega.com\/?p=2061"},"modified":"2025-09-05T01:40:38","modified_gmt":"2025-09-05T05:40:38","slug":"quality-manager-223779-extrusion-casting-forging-machining-heat-treat-welding-assembly-and-injection-molding-operations-houston-tx","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/production-operations-quality\/quality-manager-223779-extrusion-casting-forging-machining-heat-treat-welding-assembly-and-injection-molding-operations-houston-tx\/","title":{"rendered":"Quality Manager (223779)  Extrusion, Casting, Forging, Machining, Heat Treat, Welding, Assembly, and Injection Molding operations \/ Houston, TX"},"content":{"rendered":"\n<p class=\"has-white-color has-vivid-cyan-blue-background-color has-text-color has-background\"><strong>Houston-based Quality Leader<\/strong> with a track record of developing, implementing, and executing quality and continuous improvement plans across all operations. He is a graduate of the University of Texas. He  is adept at applying manufacturing best practices that improve inventory, reduce waste, increase employee performance, and decrease manufacturing costs. His broad process experience includes providing <strong>quality support for Extrusion, Casting, Forging, Machining, Heat Treat, Welding, Assembly and Injection Molding operations<\/strong>. He collaborates and strategies with senior leaders to meet customer service objectives, multi-point quality control inspections, and internal\/external audits of plant operations. <\/p>\n\n\n\n<p>He is currently employed as a Quality Manager but his current company is not living up to their agreements, so he is interested in confidentially exploring new opportunities in the Houston area. He has an impressive track record of improving processes, meeting quality standards, and reducing costs which make him desirable for any manufacturing operation! His notable experience includes:<\/p>\n\n\n\n<p>\u2022 Restructured the tracking\/data collection for the Non-Conforming product, Corrective Action log.<br>o This provided the data to reduce the scrap rate, from 34% to 6%.<br>o On time Delivery was improved from 77% to 87%<br>\u2022 Developed the In-House Calibration procedure, removing an annual cost of $2,600. Initial startup cost, i.e., gages and standards were only $790.<br>\u2022 Updated the Test Lab with 2 Hydro-Static pumps increasing the work capacity by 200%<br>\u2022 Manage the corrective action process to immediately respond to customer complaints, assign quality improvement tasks, and facilitate meetings with crossfunctional teams to review outcomes.<br>\u2022 Walk the manufacturing floor to complete process flow and quality assurance audits to ensure an effective push of work in progress and completed orders.<br>o After 6 weeks of trails and tribulations, we were able to update the processes, reduce downtime and reduce scrap to below 9% in the preceding 4 months while increasing production by almost 20%.<br>\u2022 Designed, audited, and implemented quality and process improvement plans to improve inventory, decrease controllable expenses, and increase customer satisfaction.<br>\u2022 Coordinated quality assurance testing across the plant to achieve quality metrics, daily production targets, industry-related certifications.<br>\u2022 Created manufacturing plans for new product developments to ensure the plant is sufficiently resourced to move forward with production.<br>\u2022 Develop, program, and test new CMM Programs, revise and enhance existing CMM Programs, PC-DMIS, FARO<br>\u2022 Test and \u201cprove out\u201d programs on the CMM equipment.<br>\u2022 Perform gage calibration and dimensional inspections as necessary.<\/p>\n\n\n\n<p>\u2022 Hi Volume CNC Machining Operations<br>\u2022 Pipe Mfg Operations<br>\u2022 Foundry Operations<br>\u2022 Extrusion Operations<br>\u2022 Forging Operations<br>\u2022 Blasting Operations<br>\u2022 Casting Operations<br>\u2022 Heat Treat Operations<br>\u2022 Assembly Operations<br>\u2022 Welding Operations<br>\u2022 Fabrications Operations<br>\u2022 Packaging Assembly<br>\u2022 Coating \/ Painting Operations<br>\u2022 Injection Molding Operations<br>\u2022 API Standards<br>\u2022 ISO Standards<br>\u2022 ASTM Standards<br>\u2022 ISO9001<br>\u2022 ISO Auditing<br>\u2022 Non-Destructive Testing NDT<br>\u2022 Metallurgy<br>\u2022 Faro Arm<br>\u2022 Hardness Testing<br>\u2022 Corrosion Testing<br>\u2022 Liquid Penetrant Testing<br>\u2022 Vendor Offsite Supplier Quality<br>\u2022 Tracking Yield Metrics<br>\u2022 Setting Up Quality Systems from Scratch<br>\u2022 Supplier Validation \/ Qualification<br>\u2022 Tooling Quality<br>\u2022 Using Quality Database Systems<br>\u2022 Creating SOP Training<br>\u2022 Quality Management Experience<br>\u2022 Shop Floor Process Quality<br>\u2022 Using CMM Equipment<br>\u2022 Statistical Investigations<br>\u2022 Investigating Customer Complaints<br>\u2022 Documenting Initial Submissions<br>\u2022 Using Control Plans<br>\u2022 Process Flow Diagrams<br>\u2022 Pareto Charts<br>\u2022 Analyzing Production Limitations<br>\u2022 DFMEA<br>\u2022 PFMEA<br>\u2022 Statistical Process Control (SPC)<br>\u2022 5S \/ 6S<br>\u2022 8D<br>\u2022 Establishing Cpk For Process<br>\u2022 Troubleshooting Root Cause<br>\u2022 Implementing Corrective Actions<br>\u2022 Working With Lean Teams<br>\u2022 Implementing Continuous improvement<br>\u2022 New Process Development<br>\u2022 Designing Process Improvement Trials<br>\u2022 Process Analysis<br>\u2022 Reducing WIP Inventory<br>\u2022 Improving Change Order Cycle Time<br>\u2022 Tracking Concessions \/ Deviations<br>\u2022 Generating Process Control Charts<br>\u2022 Process Improvement<br>\u2022 Process Testing \/ Validation<br>\u2022 Product Reject \/ Defect Investigations<br>\u2022 Recommending Specification Revisions<br>\u2022 Reducing Scrap<br>\u2022 Working with R&amp;D<br>\u2022 First Article Inspection FAI<br>\u2022 Delivering Cost Reductions<br>\u2022 Production Attainment Metrics<br>\u2022 Sorting Suspect Parts<br>\u2022 Calibrating Equipment<br>\u2022 Directing Quality Techs<br>\u2022 PPAP<br>\u2022 Gage R&amp;R<br>\u2022 GD&amp;T<br>\u2022 PPM Reduction<br>\u2022 Minitab<br>\u2022 ERP Software<\/p>\n\n\n\n<p>EDUCATION<\/p>\n\n\n\n<p>UNIVERSITY OF TEXAS\u2013 Bachelor of Science <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Houston-based Quality Leader with a track record of developing, implementing, and executing quality and continuous improvement plans across all operations. He is a graduate of the University of Texas. He is adept at applying manufacturing best practices that improve inventory, reduce waste, increase employee performance, and decrease manufacturing costs. His broad process experience includes providing&#8230;<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[311],"tags":[28,106,117,148,152,158,259,345,346,499],"class_list":["post-2061","post","type-post","status-publish","format-standard","hentry","category-production-operations-quality","tag-manufacturing","tag-assembly","tag-machining","tag-cnc","tag-casting","tag-heat-treat","tag-injection-molding","tag-welding","tag-extrusion","tag-forging"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/2061","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/comments?post=2061"}],"version-history":[{"count":1,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/2061\/revisions"}],"predecessor-version":[{"id":2062,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/2061\/revisions\/2062"}],"wp:attachment":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/media?parent=2061"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/categories?post=2061"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/tags?post=2061"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}