{"id":1995,"date":"2023-05-16T12:39:48","date_gmt":"2023-05-16T16:39:48","guid":{"rendered":"http:\/\/mriomega.com\/?p=1995"},"modified":"2025-09-05T01:40:41","modified_gmt":"2025-09-05T05:40:41","slug":"automation-controls-engineer-136787-masters-bsme-cnc-machining-automotive-steel-pipe-robotics-and-automation-mfg-operations-michigan","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/controls-automation\/automation-controls-engineer-136787-masters-bsme-cnc-machining-automotive-steel-pipe-robotics-and-automation-mfg-operations-michigan\/","title":{"rendered":"Automation Controls Engineer (136787) Masters, BSME \/ CNC Machining, Automotive, Steel, Pipe, Robotics, and Automation Mfg Operations \/ Michigan"},"content":{"rendered":"\n

Controls \/ Automation Engineer with 25 years of experience in CNC Machining, Automotive, Steel, Pipe, Robotics, and Automation manufacturing operations He has a Masters and a Bachelors in Mechanical Engineering and is a Six Sigma Carnegie Way II Champion.<\/strong> He has extensive experience in machining operations and has developed complete integration packages and processes for CNC equipment. He has an incredible breadth of controls experience with CNC, robotics, conveyors, welding, loaders\/stackers<\/strong> and other production equipment. He has worked on 3 to 7-axis CNC machines including mills, lathes, EDM, mill-turns, and multi-station machines. He also has provided automation support for steel tube manufacturing. He has done it all in CNC operations, from custom design, programming, layout, installation, upgrades, and troubleshooting. This candidate has a depth and breadth of experience with plant automation and CNC machining that is rare! He has supported Tier 1 operations and has taught college courses on Advanced Manufacturing Technology! <\/strong>His extensive machining and automation background makes him an ideal candidate for you.<\/p>\n\n\n\n

His impressive experience includes:<\/p>\n\n\n\n

\u2022 Evaluation of control system feature requirements to develop CNC specifications for targeted machine tools and\/or manufacturing process
\u2022 Develop HMI-based CNC packages for specific manufacturing applications
\u2022 Testing, evaluation, and quality control of CNC control system, components, and accessories
\u2022 Technical support for OEM and System Integrators in installation, PLC development, and Machine parameters
\u2022 OEMs and System Integrator applications include 3 to 6 axes machining centers, broaching machines, turning centers, special purpose manufacturing centers, Laser, waterjet, and Plasma cutting machines.
\u2022 Machine tool PLC for various milling, grinding, and hot-wire cutting machine tool applications.
\u2022 Develop interactive cycle programs that work with PLC and HMI to form a complete machining process.
\u2022 Develop NC programs and Macros for customer-specific applications.
\u2022 Establishment and setup of a CNC machining facility for high-precision and complex machining applications.
\u2022 Developed plant layout and equipment specifications in Engineering & Procurement phase.
\u2022 Supervised installation and commissioning of the facility equipment during the construction phase.
\u2022 R&D of high-end CAM features for exotic machining and complex toolpath applications utilizing my field expertise in CNC machine tools and manufacturing process development.
\u2022 Implemented Vericut and CAMWorks for modeling the machines and simulating machining processes for 3 to 5 axis
\u2022 machines and multi-station machines.
\u2022 Provided expert advice to the upcoming CNC machine tools manufacturing facility for their CNC controls division
\u2022 Developed specifications of the CNC controls for the proposed functionality of their machine tools.
\u2022 Integrated special-purpose machine tools like CNC horizontal and vertical mill-turn centers, 4-axes machining centers, 4-axes grinding centers, rapid & multi-tool automated drill systems, and part loading automation.
\u2022 Designed and built custom robotics, CNC machines, automation systems, machine vision systems, and process control systems for the manufacturing industry, laboratories, packaging systems, and material handling systems.
\u2022 Managed automation projects including conceptual design, overseeing schematic design and design development, organizing procurement of components and fabrication of custom parts, assembly, control systems integration, programming, and testing & validation.
\u2022 Software development for robotic motion control systems, PLC programming for automated equipment, and process control of industrial plants.
\u2022 Used Unigraphics and Autocad for design purposes. Some notable designs, developments, and integrations:
o Part Loader for a CNC Grinding Machine
o Hot-Wire Foam Cutting CNC Machine
o Vacuum \/ Forming Molding System
o Plastic Bag Punch & Stack Machine
o Car Axle-Beam Cold Forming Line
o 3-axes Robotic Test Tube Loader for Labs
o PET Thermoforming Machine
o Aluminum Engine Block Annealing Automation
o Seat-Belt Buckle Assembly Automation
o Robotic Engine Gasket Dispensing
o Brake Pedal Assembly Automation
o PCB Conveyors, Loaders, and Stackers
o Vision-Based Seam Tracker for CNC Laser Welding
o 3-axes Vision Inspection System for Scan Inspection of Car Trims
\u2022 Develop state-of-the-art machining and manufacturing processes by integrating open-architecture CNC controls with the efficient mechanical and electrical design of machine tools and fine-tuning of all systems.
\u2022 Designed & integrated linear & rotary tables, work or tool holders & loaders, tool changers, high-pressure & flow-rate coolant delivery systems, jigs & fixtures using mechanical, hydraulic, pneumatic & electrical components<\/p>\n\n\n\n

\u2022 CNC Controls: Siemens, Okuma, Mitsubishi, Heidenhain, Bosch, PA 8000, Fanuc, DeltaTau
\u2022 PLC: IEC1131, Omron, RS Logix, Siemens, Modicon, Bonus, LG, Symax, Proficy
\u2022 SCADA: Labview, Wonderware, FactoryTalk (FT View), iFIX, PAVis
\u2022 Motion Control: Parker 6K, Galil, Quicksilver, Yaskawa, Omron, Baldor and others
\u2022 Robotics: Custom Robots, Seimens, Motoman, ABB
\u2022 Embedded Systems: Microcontroller and PIC programming using MikroC and Keil C.
\u2022 Communication Protocols: Sercos, Devicenet, PowerBus, CANbus, COM, LPT
\u2022 Programming Languages: C#.NET, VB.NET, Java, C, C++, Assembly
\u2022 CAM Systems: MasterCAM, Partmaker, Boxford, GeoCAM, Delcam, ArtCam, BobCad
\u2022 CAD Softwares: NX, SolidWorks, AutoCAD, ProEngineer, Unigraphics
\u2022 Operating systems: Dos, Windows, Linux, Unix
\u2022 Utility Softwares: MS Office, Adobe Photoshop, MS CRM
\u2022 Six Sigma Green Belt
\u2022 HMI – Human Machine Interface
\u2022 SCADA – Supervisory Control and Data Acquisition
\u2022 PAC – Programmable automation controller
\u2022 PCs
\u2022 Variable frequency drives VFDs
\u2022 Keyence Vision Systems
\u2022 RTUs
\u2022 Stepper Systems
\u2022 Servo systems
\u2022 Embedded controllers
\u2022 Conveyors
\u2022 Furnace Controls
\u2022 Analog circuits \/ Digital circuits
\u2022 Labeling Equipment
\u2022 Hydraulic systems \/ Pneumatic systems
\u2022 Optical Inspection \/ Vision systems
\u2022 Mazak CNC \/ Haas CNC \/ Mori CNC \/ Seiki CNC \/ Okuma CNC
\u2022 Batch Process Control
\u2022 Connectimg VFD to control networks
\u2022 Control System Design
\u2022 Documentation Packages
\u2022 Drive Configuration
\u2022 Equipment Design \/ Build \/ Upgrades
\u2022 Fluid controls
\u2022 Managing outside resources for automation work<\/p>\n\n\n\n

Education:<\/strong>
\u2022M.S. in Mechanical Engineering
\u2022 B.S. in Mechanical Engineering <\/p>\n","protected":false},"excerpt":{"rendered":"

Controls \/ Automation Engineer with 25 years of experience in CNC Machining, Automotive, Steel, Pipe, Robotics, and Automation manufacturing operations He has a Masters and a Bachelors in Mechanical Engineering and is a Six Sigma Carnegie Way II Champion. He has extensive experience in machining operations and has developed complete integration packages and processes for…<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[308],"tags":[28,34,37,53,55,134,148,210,240,550,673],"class_list":["post-1995","post","type-post","status-publish","format-standard","hentry","category-controls-automation","tag-manufacturing","tag-automotive","tag-engineer","tag-controls","tag-automation","tag-six-sigma","tag-cnc","tag-robotics","tag-masters","tag-bachelors","tag-steel-pipe"],"acf":[],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t