{"id":1769,"date":"2022-12-26T17:37:26","date_gmt":"2022-12-26T21:37:26","guid":{"rendered":"http:\/\/mriomega.com\/?p=1769"},"modified":"2025-09-05T01:40:47","modified_gmt":"2025-09-05T05:40:47","slug":"casting-machining-operations-leader-215158-mba-die-cast-foundry-green-sand-aluminum-gray-iron-ductile-iron-brass-bronze-automotive-aerospace-heavy-industrial-and-off-road-industries","status":"publish","type":"post","link":"https:\/\/mriomega.com\/index.php\/production-operations-quality\/casting-machining-operations-leader-215158-mba-die-cast-foundry-green-sand-aluminum-gray-iron-ductile-iron-brass-bronze-automotive-aerospace-heavy-industrial-and-off-road-industries\/","title":{"rendered":"Casting\/Machining Operations Leader (215158) MBA \/ Die Cast, Foundry, Green Sand, \/ Aluminum, Gray Iron, Ductile Iron, Brass, Bronze \/ Automotive, Aerospace, Heavy Industrial and Off-Road industries \/ Will Relo"},"content":{"rendered":"\n

20+ years of progressive experience in the Foundry and Machining the Aerospace, Automotive, Heavy Industrial and Off-Road industries <\/strong>He has 2 MBAs, one in accounting and one in management. He has broad experience in multiple types of metal and casting processes and machining operations<\/strong>. He is highly skilled in adherence to processes and procedures and through quality planning and training, as well as supplier and customer negotiations to effectively reduce costs and adherence to regulatory compliance. He is a leader that can improve your foundry operations, quality and processes. <\/strong>He knows how to keep clients happy through communication, improved product quality and cost reduction. . He is single, and willing to relocate for the right opportunity! Better hurry as talent like this does not last very long! His notable experience includes:<\/strong><\/p>\n\n\n\n

\u2022 Acquisition of new contract (outside) work.
\u2022 Oversee foundry maintenance for equipment to reduce diminishing returns on equipment.
\u2022 Research and analysis for capital expenditures on foundry and heat treat and finishing operations equipment.
\u2022 Negotiated with suppliers to acquire price concessions.
\u2022 Controlling labor costs both in-house and contract by reducing overtime.
\u2022 Facilitated the purchase and installation of new Disamatic molding line resulting in $5.5M first-year scrap savings and $152K annual labor savings.<\/strong>
\u2022 Reduced operational costs by reducing machine downtime and moving constraints to gain the highest possible machine productivity thereby increasing OTD from 88% to 97%.<\/strong>
o Cost savings yielded a 1.4% ($1.54MM) increase in EBT.<\/strong>
\u2022 Increased profitability through cost and scrap reduction (from 2.6% to 1.8% COGS, $4.4M savings)<\/strong>
\u2022 Utilized 6-Sigma methodologies to reduce operational costs, inventory and lead times.
o Increased inventory turns from 10.6 to 15.2.<\/strong>
\u2022 Negotiated with foundry vendors for pricing reductions and quantity breaks yielding a first year savings of $1.054M.
\u2022<\/strong> Increased P&L by implementing programs to reduce foundry and machine scrap through vendor and supplier contact and implementation of scrap\/cost reduction programs and assisting on ISO functions.
\u2022 Implemented cost and quality improvement of purchased and manufactured products through APQP process and supplier and customer contact and re-engineered existing product for manufacturability resulting in lower cost and more expedient turnaround on product release and delivery yielding $1.58M in savings.<\/strong>
\u2022 Worked with 46 domestic foundry operations and 6 offshore foundry operations sourcing and re-sourcing iron, and aluminum components.<\/strong>
\u2022 Managed internal manufacturing process improvement yielding an annual manufacturing cost and labor savings of $1.32M.<\/strong>
\u2022 Reduced scrap through implementation of control plans and assisting on ISO functions.
\u2022 Improved quality and reduced through monitoring internal scrap and returns as well as improving manufacturing capability of product.
o Reduced internal scrap 50% through evaluation of processes and tooling.<\/strong>
\u2022 Negotiated customer contracts on new product and transfer product, resulting in a 3% one-year increase in business.<\/strong>
\u2022 Reduced suppler base to ensure JIT delivery, lower inbound shipping costs, and implemented competitive quoting of purchased product.
\u2022 Reduced finishing operation cost by 60% with process improvements, and labor reduction through improved product, production techniques, elimination of excessive handling, yielding an average labor savings of $168K annually.
\u2022 Saved $108K<\/strong> by analyzing and utilizing scrap machinery and inventory of scrap with indeterminate chemical origin, for use in production.
\u2022 Replaced standard charge material costing $185\/ton with better material costing $105\/ton saving $153K annually.<\/strong>
\u2022 Utilized existing equipment to replace obsolete high-maintenance equipment, saving $38K in annual maintenance costs.<\/strong>
\u2022 Lowered energy demand by predicting usage and effective scheduling saving $300K annually.
\u2022 Cooperated with IDEM and EPA to insure a seven-year span with a record of zero non-compliance reports or fines.<\/strong><\/p>\n\n\n\n

\u2022 Foundry Operations
\u2022 Die Casting Operations
\u2022 No Bake Casting
\u2022 Lost Foam Casting
\u2022 Green Sand Casting
\u2022 Castings Sized Range of .5 to 1600 pounds
\u2022 Heat Treating Operations
\u2022 Melting Operations
\u2022 Pouring Operations
\u2022 Solidification Modeling
\u2022 Non-Ferrous Metallurgy
\u2022 Ferrous Metallurgy
\u2022 Assembly Operations
\u2022 Core Manufacturing
\u2022 Tier 1, Tier 2 Automotive
\u2022 Automotive Castings
\u2022 Developing Risering Techniques
\u2022 Developing Gating Techniques
\u2022 Solving Shrinkage Problems
\u2022 Solving Porosity Problems
\u2022 Raw Material Controls
\u2022 Melting Operations
\u2022 Molten Metal Filtration
\u2022 Pouring Operations
\u2022 Quenching Heat Treatment
\u2022 Annealing
\u2022 Reducing Cycle Times
\u2022 Manufacturing Process Quality
\u2022 Tooling Quality
\u2022 Process Control
\u2022 Creating SOP Training
\u2022 Ford Q1
\u2022 Reducing Labor Costs
\u2022 Scrap Reduction
\u2022 Improving Overall Equipment Effectiveness (OEE)
\u2022 TS16949
\u2022 TS Audits
\u2022 6D
\u2022 8D
\u2022 PPAP Submissions
\u2022 Product Engineering
\u2022 Product Launch Activities
\u2022 APQP
\u2022 Conducting Design Reviews
\u2022 Continuous Improvement Goals
\u2022 Cost Estimating
\u2022 Reducing Costs
\u2022 Design Of Experiments (DOE)
\u2022 Developing Cost Effective Manufacturing Processes
\u2022 ERP \u2013 SAP, Bliss
\u2022 Gage R&R
\u2022 Developing Work Instructions
\u2022 Improving Jigs \/ Fixtures
\u2022 Kaizen Events
\u2022 Material Management
\u2022 P & L Responsibility
\u2022 PFMEA
\u2022 Engineering Change Notification
\u2022 Project management
\u2022 Providing Technical Support
\u2022 Root Cause Analysis
\u2022 Visual Systems
\u2022 Quality Management
\u2022 Production Quality experience
\u2022 Internal Quality system audits
\u2022 Re-engineering Existing Product for Manufacturability
\u2022 Minimizing Scrap \/ Rework
\u2022 Improving Profitability
\u2022 External Quality system audits
\u2022 Setting Up Quality Systems
\u2022 Component Design Review
\u2022 Ensuring Specifications
\u2022 ISIR Submissions
\u2022 Statistical Investigations
\u2022 New Product Development
\u2022 Control Plans
\u2022 Analyzing Production Limitations
\u2022 Raw Material Controls
\u2022 Ensuring Dimensional Accuracy
\u2022 ISO 9001, ISO 14001
\u2022 Increasing Inventory Turns
\u2022 Hi Volume CNC Machining
\u2022 Machining Data Collection
\u2022 CNC Lathes
\u2022 CNC Milling Machines
\u2022 Control Charts
\u2022 Designing Fixtures
\u2022 Manual Fixturing
\u2022 Hydraulic Fixturing
\u2022 Machining Operations
\u2022 Aluminum
\u2022 Gray Iron
\u2022 Bronze
\u2022 Copper
\u2022 Ductile Iron
\u2022 Brass<\/p>\n\n\n\n

EDUCATION<\/strong>
\u2022 Master of Business Administration (MBA), Accounting
\u2022 Master of Business Administration (MBA)
\u2022 Bachelor of Science, Accounting \/
<\/p>\n","protected":false},"excerpt":{"rendered":"

20+ years of progressive experience in the Foundry and Machining the Aerospace, Automotive, Heavy Industrial and Off-Road industries He has 2 MBAs, one in accounting and one in management. He has broad experience in multiple types of metal and casting processes and machining operations. He is highly skilled in adherence to processes and procedures and…<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[312,311],"tags":[34,65,117,152,570,595,601,602,603,604],"class_list":["post-1769","post","type-post","status-publish","format-standard","hentry","category-plant-manager","category-production-operations-quality","tag-automotive","tag-operations","tag-machining","tag-casting","tag-aluminum","tag-die-cast","tag-ductile-iron","tag-gray-iron","tag-aersoapce","tag-heavy-industry"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/1769","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/comments?post=1769"}],"version-history":[{"count":1,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/1769\/revisions"}],"predecessor-version":[{"id":1770,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/posts\/1769\/revisions\/1770"}],"wp:attachment":[{"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/media?parent=1769"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/categories?post=1769"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mriomega.com\/index.php\/wp-json\/wp\/v2\/tags?post=1769"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}