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Quality Manager (220800) Black Belt, BSI Auditor / Machining, Smelting, Forging, Blasting, Casting, Extrusion, Welding, Heat Treat, Molding, Assembly, and Packaging Operations / AS9100, ISO9001, Mil-spec / Virginia

Virginia manufacturing Quality Manager with 20+ years of experience across metals, plastic, paper and semiconductor industries. He is a Six Sigma Black Belt and has an AS Degree with additional coursework towards his Bachelors. His broad plant experience includes supporting quality for Machining, Smelting, Forging, Blasting, Casting, Extrusion, Welding, Heat Treat, Molding, Assembly, and Packaging Operations. He has led quality teams of up to 13. He is currently employed but his plant is closing down operations and he is actively looking for a new Quality Leadership opportunity! His multi-industry experience and broad quality leadership experience will allow him to hit the floor running and improve your processes. His notable experience includes:

• Responsible for the development of the Quality Department and the company’s path toward ISO certification.
• Responsible for the launch, scheduling, and maintenance of the Layered Process Audit System.
• Led a team of 9
• Develop KPIs and monitor them through management review metrics to assist in meeting company goals.
• Ensure processing adhered to AS9100C and customer requirements while maximizing efficiency.
• Four straight quarters with 100% quality.
• Certified Lean Six Sigma Black Belt – Lockheed Martin trained.
• Skilled in Continuous Improvement.
• Analyzing processes and eliminating waste while saving companies money.
• Experienced facilitator in Lean events helping companies reorganize and set up processes to maximize efficiency.
• Aerospace – 11 years
• Aluminum – 1 year
• Plastic (rotational, injection, compression) – 10 years
• Semiconductor – 3 years
• Photo paper – 4 years
• OEM Manufacturing
• Tier 1, Tier 2 Supplier
• Machining Operations
• Hi Volume CNC Machining Operations
• Smelting Operations
• Forging Operations
• Blasting Operations
• Casting Operations
• Assembly Operations
• Welding Operations
• Heat Treat Operations
• Packaging Assembly
• Coating / Painting Operations
• Injection Molding Operations
• Thin Film / Coatings Manufacturing
• Metal Finishing Operations
• Extruding Operations
• Vendor Offsite Supplier Quality
• Supplier Validation / Qualification
• Quality Resident Engineering
• Tooling Quality
• Process Control Quality Experience
• Creating SOP Training
• Quality Management Experience
• Shop Floor Process Quality
• Quality Training Experience
• Production Quality experience
• Performing Internal Quality system audits
• Performing External Quality system audits
• Total Quality Management (TQM)
• Setting Up Quality Systems From Scratch
• Statistical Investigations
• Investigating Customer Complaints
• Documenting Initial Submissions
• Using Control Plans
• Process Flow Diagrams
• Pareto Charts
• Poka Yoke Assessments
• Analyzing Production Limitations
• PFMEA
• Statistical Process Control (SPC)
• DOE Design of Experiments
• 5S / 6S
• 8D
• AS9100
• ISO9001
• MIL-SPEC
• DOD
• ISO Auditing
• Leading Quality Teams (13)
• Leading Kaizen Events
• Working With Lean Teams
• Performing Kanbans
• Implementing Continuous improvement
• Leading Six Sigma Teams
• NADCAP
• New Process Development
• Process Analysis
• Process Improvement
• Optimizing Manufacturing Processes
• Product Reject / Defect Investigations
• Reducing Scrap
• De-bottlenecking Processes
• Reducing WIP Inventory
• Sorting Suspect Parts
• Calibrating Equipment
• APQP
• Gage R&R
• GD&T
• X-ray
• PPM Reduction

EDUCATION & CERTIFICATIONS

• A.A.S. MICROELECTRONICS – SEMICONDUCTOR MANUFACTURING • ECPI TECHNICAL COLLEGE – MIDLOTHIAN VIRGINIA
• BUSINESS ADMINISTRATION • VIRGINIA COMMONWEALTH UNIVERSITY – 3 YEARS OF COURSE WORK TOWARDS DEGREE
• Certified Six Sigma Greenbelt – Six Sigma Greenbelt trained by Lockheed Martin in Long Beach, California. April 2012.
• Certified Six Sigma Blackbelt – Six Sigma Blackbelt trained by Lockheed Martin at their Dallas/Fort Worth facility. December 2013.
• BSI Lead Auditor training